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1.发明授权Curved turbulator configuration for airfoils and method and electrode for machining the configuration 有权用于机翼的弯曲湍流器配置和用于加工配置的方法和电极公开(公告)号：US06554571B1
公开(公告)日：2003-04-29
申请号：US09683189
申请日：2001-11-29
申请人： Ching-Pang Lee , Bin Wei , Robert Alan Johnson , Hsin-Pang Wang
发明人： Ching-Pang Lee , Bin Wei , Robert Alan Johnson , Hsin-Pang Wang
IPC分类号： F04D2938
CPC分类号： F01D5/187 , F05D2240/127 , F05D2260/2212 , F05D2260/22141
摘要： A curved turbulator configuration is in a radial cooling passage of an airfoil, where the radial cooling passage is defined by at least a leading wall and a trailing wall, and the airfoil includes a tip and a root. The curved turbulator configuration includes a number of spaced curved turbulator pairs positioned along a center-line on an inner surface of the leading wall and a number of spaced complementary curved turbulator pairs positioned along a center-line on an inner surface of the trailing wall. An electrode for forming the curved turbulator configuration in the radial cooling passage includes a leading face having a curved turbulator pattern, a trailing face having a complementary curved turbulator pattern, a conductive core, and an insulating coating disposed thereon that is partly removed.
摘要翻译： 弯曲的湍流器构造在翼型件的径向冷却通道中，其中径向冷却通道由至少前导壁和后壁限定，并且翼型件包括尖端和根部。 弯曲的湍流器构造包括沿着前壁的内表面上的中心线定位的多个间隔开的弯曲的湍流器对，以及沿着后壁的内表面上的中心线定位的多个间隔开的互补弯曲湍流器对。 用于在径向冷却通道中形成弯曲的湍流器构造的电极包括具有弯曲的湍流器图案的前表面，具有互补弯曲湍流器图案的后表面，导电芯和位于其上的部分去除的绝缘涂层。
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2.发明授权Electrochemical machining process for forming surface roughness elements on a gas turbine shroud 有权用于在燃气轮机罩上形成表面粗糙元件的电化学加工工艺公开(公告)号：US06379528B1
公开(公告)日：2002-04-30
申请号：US09734035
申请日：2000-12-12
申请人： Ching-Pang Lee , Robert Alan Johnson , Bin Wei , Hsin-Pang Wang
发明人： Ching-Pang Lee , Robert Alan Johnson , Bin Wei , Hsin-Pang Wang
IPC分类号： B23H300
CPC分类号： B23H9/10 , B23H9/008 , F01D25/12 , F05D2260/2212 , F05D2260/22141
摘要： The back side recessed cooling surface of a shroud defining in part the hot gas path of a turbine is electrochemically machined to provide surface roughness elements and spaces therebetween to increase the heat transfer coefficient. To accomplish this, an electrode with insulating dielectric portions and non-insulating portions is disposed in opposition to the cooling surface. By passing an electrolyte between the cooling surface and electrode and applying an electrical current between the electrode and a shroud, roughness elements and spaces therebetween are formed in the cooling surface in opposition to the insulating and non-insulating portions of the electrode, hence increasing the surface area and heat transfer coefficient of the shroud.
摘要翻译： 部分限定涡轮机的热气路径的护罩的后侧凹入的冷却表面被电化学加工，以提供表面粗糙度元件和间隔，以增加传热系数。 为了实现这一点，具有绝缘电介质部分和非绝缘部分的电极设置成与冷却表面相对。 通过在冷却表面和电极之间通过电解质并在电极和护罩之间施加电流，与电极的绝缘和非绝缘部分相对地在冷却表面上形成粗糙元件和间隔，因此增加 护罩的表面积和传热系数。
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3.发明授权Apparatus and method for rejuvenating cooling passages within a turbine airfoil 失效涡轮机翼中的冷却通道的再生装置和方法公开(公告)号：US06743350B2
公开(公告)日：2004-06-01
申请号：US10063087
申请日：2002-03-18
IPC分类号： B23H1100
摘要： An electrode for rejuvenating a cooling passage within an airfoil, the electrode including a tip, an end, a conductive core extending between the tip and the end, and an insulating coating disposed on the conductive core. The insulating coating exposes a number of conductive strips of the conductive core extending between the tip and the end. The insulating coating forms a number of insulating portions and further exposes a number of spacer portions of the conductive core longitudinally positioned between the insulating portions. The insulating portions substantially span a distance between the tip and the end and are positioned between the conductive strips.
摘要翻译： 一种用于振动翼型内的冷却通道的电极，所述电极包括尖端，端部，在尖端和端部之间延伸的导电芯，以及设置在导电芯上的绝缘涂层。 绝缘涂层暴露出在尖端和端部之间延伸的多个导电芯的导电条。 绝缘涂层形成多个绝缘部分，并进一步暴露导体芯的多个间隔部分纵向定位在绝缘部分之间。 绝缘部分基本上跨越尖端和端部之间的距离并且位于导电条之间。
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4.发明授权Electrochemical machining process, electrode therefor and turbine bucket with turbulated cooling passage 有权电化学加工工艺，其电极和涡轮机桶与紊流冷却通道公开(公告)号：US06416283B1
公开(公告)日：2002-07-09
申请号：US09688579
申请日：2000-10-16
申请人： Robert A. Johnson , Ching-Pang Lee , Bin Wei , Hsin-Pang Wang
发明人： Robert A. Johnson , Ching-Pang Lee , Bin Wei , Hsin-Pang Wang
IPC分类号： F01D508
CPC分类号： B23H1/04 , B23H9/10 , B23H9/14 , F05B2260/222
摘要： An electrode having a dielectric coating is patterned to provide axially spaced rows of insulating material on the external surface of the electrode with one or more gaps in the insulating material of each row. The electrode is placed in a preformed hole of a turbine bucket and an electrolyte is provided for flow between the electrode and the walls of the hole. Upon application of an electrical current, portions of the material of the interior wall surface directly opposite the non-insulated portions of the electrode are dissolved, forming grooves. The insulated portions of the electrode leave axially spaced rows of projections extending toward the axis of the hole. The gaps in the rows or projections are axially misaligned. The projections form turbulators in the cooling flow passages of the bucket, enhancing the heat transfer coefficient.
摘要翻译： 具有电介质涂层的电极被图案化以在电极的外表面上提供轴向隔开的一排绝缘材料，其中每行的绝缘材料中具有一个或多个间隙。 将电极放置在涡轮机桶的预制孔中，并且提供电解质以在电极和孔的壁之间流动。 在施加电流时，直接与电极的非绝缘部分相对的内壁表面的材料部分被溶解，形成凹槽。 电极的绝缘部分沿着孔的轴线离开轴向间隔开的一列突起。 行或突起中的间隙轴向不对准。 这些突起在铲斗的冷却流动通道中形成涡轮，提高了传热系数。
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公开(公告)号：US06387242B1
公开(公告)日：2002-05-14
申请号：US09615822
申请日：2000-07-13
申请人： Bin Wei , Hsin-Pang Wang
发明人： Bin Wei , Hsin-Pang Wang
IPC分类号： B23H300
CPC分类号： B23H9/006 , B23H9/00 , B23H9/10 , B23H9/14 , F05B2220/302 , F05B2230/101 , F05B2260/222
摘要： A machining process for forming a raised area in a wall of a predrilled hole includes distributing electrolyte via a workpiece internal cavity to a number of predrilled holes. Next, position a template including at least one electrode coated with an insulating material in a pattern defining the raised area to be formed in the wall of the predrilled hole below the workpiece such that the electrode is positioned within a predrilled hole and machining by passing electric current between the electrode and the workpiece wall and circulating electrolyte through the hole.
摘要翻译： 用于在预钻孔的壁中形成凸起区域的加工工艺包括将电解质经由工件内部空腔分配到多个预钻孔。 接下来，将包含至少一层涂覆有绝缘材料的电极的模板定位成形成在工件下方的预钻孔的壁中的凸起区域的图案，使得电极定位在预钻孔内并通过传递电 电极与工件壁之间的电流和循环电解液通过孔。
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公开(公告)号：US06264822B1
公开(公告)日：2001-07-24
申请号：US09503298
申请日：2000-02-14
申请人： Bin Wei , Hsin-Pang Wang , John Peter Fura
发明人： Bin Wei , Hsin-Pang Wang , John Peter Fura
IPC分类号： B23H910
摘要： An electrode used as a tool in an electrochemical machining process to generate raised areas or ridges in the walls of a predrilled hole in an electrically conductive workpiece has an electrically conductive cylinder partially coated with an electrically insulating material in a pattern defining the raised areas to be formed. The pattern may comprise a plurality of spaced apart rings. An electrochemical machining method of drilling bulbs in the walls of a predrilled hole uses the electrode of the invention to greatly increase process efficiency.
摘要翻译： 用作电化学加工工艺中用于在导电工件中的预钻孔的壁中产生凸起区域或脊的工具的电极具有部分涂覆有电绝缘材料的导电圆柱体，所述电绝缘材料以限定凸起区域的图案 形成。 图案可以包括多个间隔开的环。 在预钻孔的壁中钻孔的电化学加工方法使用本发明的电极大大提高了工艺效率。
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公开(公告)号：US06200439B1
公开(公告)日：2001-03-13
申请号：US09187663
申请日：1998-11-05
申请人： Bin Wei , Hsin-Pang Wang , John Peter Fura
发明人： Bin Wei , Hsin-Pang Wang , John Peter Fura
IPC分类号： B23H910
摘要： An electrode used as a tool in an electrochemical machining process to generate raised areas or ridges in the walls of a predrilled hole in an electrically conductive workpiece has an electrically conductive cylinder partially coated with an electrically insulating material in a pattern defining the raised areas to be formed. The pattern may comprise a plurality of spaced apart rings. An electrochemical machining method of drilling bulbs in the walls of a predrilled hole uses the electrode of the invention to greatly increase process efficiency.
摘要翻译： 用作电化学加工工艺中用于在导电工件中的预钻孔的壁中产生凸起区域或脊的工具的电极具有部分涂覆有电绝缘材料的导电圆柱体，所述电绝缘材料以限定凸起区域的图案 形成。 图案可以包括多个间隔开的环。 在预钻孔的壁上钻孔的电化学加工方法使用本发明的电极大大提高了工艺效率。
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公开(公告)号：US06290461B1
公开(公告)日：2001-09-18
申请号：US09489901
申请日：2000-01-24
申请人： Bin Wei , Hsin-Pang Wang
发明人： Bin Wei , Hsin-Pang Wang
IPC分类号： F01D518
摘要： An electrochemical machine is disclosed for use in an electrochemical machining process to simultaneously generate different levels of metal removal. The electrochemical machine comprises at least two electrodes, each including an electrically conductive cylinder having an external surface partially coated with an insulated coating. The insulating coating is in a pattern defining raised areas to be formed on an internal surface of a predrilled hole in a workpiece wherein at least one of the electrodes has a varied pattern of insulating coating.
摘要翻译： 公开了一种用于电化学加工工艺以同时产生不同水平的金属去除的电化学机器。 电化学机器包括至少两个电极，每个电极包括具有部分涂覆有绝缘涂层的外表面的导电圆柱体。 绝缘涂层是形成在工件中预先钻孔的内表面上形成凸起区域的图案，其中至少一个电极具有不同的绝缘涂层图案。
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公开(公告)号：US06267868B1
公开(公告)日：2001-07-31
申请号：US09442305
申请日：1999-11-22
IPC分类号： B23H1100
摘要： An electrode for use in an electrochemical machining process comprising an outer metal skin of corrosion resistant material, an inner core of conductive material, and an insulating coating disposed on an external surface of the outer metal skin. The external surface is partially coated with the insulating coating so as to define a pattern of raised areas to be formed on an internal surface of a predrilled hole in a workpiece.
摘要翻译： 一种用于电化学加工工艺的电极，包括耐腐蚀材料的外金属表皮，导电材料的内芯，以及设置在外金属表皮的外表面上的绝缘涂层。 外表面被绝缘涂层部分地涂覆，以便限定要形成在工件上的预钻孔的内表面上的凸起区域的图案。
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公开(公告)号：US07938951B2
公开(公告)日：2011-05-10
申请号：US11726410
申请日：2007-03-22
申请人： Ching-Pang Lee , Bin Wei , Chen-Yu Jack Chou
发明人： Ching-Pang Lee , Bin Wei , Chen-Yu Jack Chou
摘要： A method for forming holes in an object is provided. The method includes providing an electrochemical machining (ECM) electrode including a first section having insulation that circumscribes the first section, and a second section having insulation that extends only partially around the second section. The method also includes inserting the electrode into the object, such that in a single pass the electrode forms a hole that includes a first portion having a first cross-sectional area and a second portion having a second cross-sectional area.
摘要翻译： 提供了一种在物体中形成孔的方法。 该方法包括提供电化学加工（ECM）电极，其包括具有围绕第一部分的绝缘体的第一部分和具有仅部分地围绕第二部分延伸的绝缘体的第二部分。 该方法还包括将电极插入到物体中，使得在单次通过中，电极形成包括具有第一横截面积的第一部分和具有第二横截面积的第二部分的孔。
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