摘要:
Processes for forming catalyst particles utilizing a defoamer are described. Also described are processes for forming catalysts, where the processes comprise providing a correlation between defoamer concentration and catalyst particle morphology, and determining an amount of defoamer to include in a precursor composition to obtain the target morphology based on the correlation.
摘要:
A membrane electrode assembly comprises (a) a solid electrolyte polymer membrane; (b) an anode electrocatalyst layer disposed at one surface of the membrane and comprising a first electrocatalyst composition comprising carbon substrate particles and nanoparticles comprising an alloy of platinum and ruthenium disposed on the surface of the substrate particles; (c) a cathode electrocatalyst layer disposed at an opposite surface of the membrane, the cathode layer comprising a second electrocatalyst composition different from the first electrocatalyst composition and comprising carbon substrate particles and nanoparticles comprising platinum disposed on the surface of the substrate particles; and (d) gas diffusion layers disposed over each of the anode and cathode electrocatalyst layers. When operating in a direct methanol fuel cell with an active area of 25 cm2 and under conditions including a supply of 1M methanol to the anode electrocatalyst layer at a rate of 3 ml per minute, a supply of air to the cathode electrocatalyst layer at a rate of 400 sccm, the membrane electrode assembly provides an output voltage of 0.4 volt and a temperature of 70° C., provides a power output in excess of 120 mW/cm2 and a normalized performance in excess of 34 mW/mgPt.
摘要:
In a method of producing a particulate electrocatalyst composition, a precursor medium comprising at least a first metal precursor, a liquid vehicle, and a substrate precursor to substrate particles is atomized into precursor droplets. The droplets are then heated to a reaction temperature of not greater than 700° C. to form composite particles comprising said first metal at least partly in an oxide form dispersed on said substrate particles. The composite particles are then collected and are heated at a first treatment temperature no greater than 250° C. in the presence of a reducing atmosphere to at least partly convert said oxide form to the metal.
摘要:
A process for the activation of a membrane electrode assembly, such as a direct methanol fuel cell membrane electrode assembly, with a hydrocarbon fuel, e.g., an alkanol fuel such as methanol, and an oxidant is described. The process comprises repeatedly applying an increasing or decreasing potential in each of a plurality of cycles over a voltage range of at least 0.1 volts, e.g., at least 0.2 volts or at least 0.3 volts, until the membrane electrode assembly is substantially activated. The cycles optionally are organized in cycle sets with rest periods therebetween. The temperature at which the cycles are run optionally is increased or decreased in a respective cycle set.
摘要:
A catalyst composition comprises a particulate support and catalyst nanoparticles on the particulate support. The catalyst nanoparticles comprise an alloy of platinum and palladium in an atomic ratio of from about 25:75 to about 75:25 and are present in a concentration of between about 3 and about 10 wt % weight percent of the catalyst composition. The catalyst composition has an X-ray diffraction pattern that is substantially free of the (311) diffraction peak assignable to PtxPd1-x, where 0.25≦x≦0.75.
摘要:
The invention is directed to highly porous catalyst coated membranes and to sprayable inks and processes for forming catalyst coated membranes. In one aspect, the invention is to a sprayable ink, comprising catalyst particles, polymer electolyte ionomer, and a vehicle for dispersing the catalyst particles and polymer electolyte ionomer. In another aspect, the process comprises the steps of depositing an ink comprising catalyst particles and a vehicle onto a membrane and vaporizing from 40 to 95 weight percent of the vehicle from the sprayed ink under conditions effective to form a catalyst layer on the membrane. Preferably, the depositing and vaporizing steps are alternated to form multiple stacked catalyst layers on the membrane.
摘要:
A zirconia-containing composition and processes for synthesizing same. The composition comprises least about 99.9 percent tetragonal phase zirconia, based on the total crystalline zirconia in the zirconia-containing composition as determined by x-ray diffraction (XRD). The composition also has a substantially spherical morphology and comprises less than 100 wppm chlorine, based on the total weight of the zirconia-containing composition. The zirconia-containing composition has an average surface area of at least 80 m2/g and an average particle size of less than about 10 microns.