Abstract:
Provided are induction heating cells including pressure bladders used for supporting dies and methods of using these induction heating cells. A pressure bladder may be disposed between a die and a bolster of the cell. Even when the bolster is deformed during operation of the cell, the pressure bladder continues to provide uniform support to the die thereby preserving integrity of the die and prevents its cracking or braking. As such, the cell may be operated at a higher processing pressure inside the cavity formed by the die without further strengthening the bolster. The bolster is allowed to deform without compromising the integrity of the die. The deformation of the bolster is compensated by the shape change of the pressure bladder. The number and/or position of the bladders in the cell may depend on the shape of processed parts.
Abstract:
The disclosed induction heating systems include an induction heating-resistant support beam, one or more legs, and an induction coil. The support beam includes a plurality of metal sheets and a plurality of electrically insulating layers interspersed among the metal sheets. Each metal sheet has a thickness that is sized to substantially cancel eddy currents induced in the metal sheet by an alternating magnetic field that may be generated by the induction coil. The support beam and leg(s) are configured to support a workpiece in an induction heating volume defined by the induction coil. The induction coil is configured to generate the alternating magnetic field within the induction heating volume sufficient to heat the workpiece. Methods of induction heating include placing a workpiece, such as a die, within an induction heating volume, supporting the workpiece within the induction heating volume with an induction-heating resistant support beam, and inductively heating the workpiece.
Abstract:
Methods and systems for the uniform induction heating of forming dies, where the forming die may be heated by an induction coil in conjunction with a pair of electromagnetic (EM) field stabilizers, each EM field stabilizer configured to be adjacent one end of the forming die while the forming die is within the induction heating coil.
Abstract:
One aspect of the disclosure relates to a method of making a part from at least one elemental metal powder. The part has a near-net shape, a part volume, and a part density. The method includes providing a sintered preform having a sintered density and separating a portion from the sintered preform. The portion has a portion volume exceeding the part volume and a portion shape different from the near-net shape of the part. The method also includes thermally cycling the portion for a thermal-cycling time period at a thermal-cycling pressure while superplastically deforming the portion to form the part having the near net shape and the part density.
Abstract:
A system and method for operating an ice detection and deicing system are provided herein. The ice detection and deicing system may use changing magnetic properties of various components caused by temperature changes to detect conditions conducive to, or indicating, ice formation. The ice detection and deicing system may further use eddy currents induced in one or more layers of the system to increase the temperature of the one or more layers to reduce the amount of ice formation or reduce the probability of ice being formed.