Abstract:
A gas turbine engine including: an ambient-air cooling circuit (10) having a cooling channel (26) disposed in a turbine blade (22) and in fluid communication with a source (12) of ambient air: and an pre-swirler (18), the pre-swirler having: an inner shroud (38); an outer shroud (56); and a plurality of guide vanes (42), each spanning from the inner shroud to the outer shroud. Circumferentially adjacent guide vanes (46, 48) define respective nozzles (44) there between. Forces created by a rotation of the turbine blade motivate ambient air through the cooling circuit. The pre-swirler is configured to impart swirl to ambient air drawn through the nozzles and to direct the swirled ambient air toward a base of the turbine blade. The end walls (50, 54) of the pre-swirler may be contoured.
Abstract:
An air cooled turbine blade including leading and trailing edges, and pressure and suction side walls extending between the leading and trailing edges. Leading and trailing edge cooling circuits extend spanwise adjacent to the leading and trailing edges, respectively. A forward flow mid-section serpentine cooling circuit extends spanwise and is located between the leading and trailing edge cooling circuits. An axial tip cooling circuit extends in the chordal direction and is located between a tip cap of the blade and the serpentine cooling circuit at an outer end of the serpentine cooling circuit. The axial tip cooling circuit has a forward end receiving cooling air from a final channel of the serpentine cooling circuit and discharges the cooling air adjacent to the trailing edge.
Abstract:
An air injection system for use in a gas turbine engine includes at least one outlet port through which air is extracted from the engine only during less than full load operation, at least one rotor cooling pipe, which is used to inject the air extracted from the outlet port(s) into a rotor chamber, a piping system that provides fluid communication between the one outlet port(s) and the rotor cooling pipe(s), a blower system for extracting air from the engine through the outlet port(s) and for conveying the extracted air through the piping system and the rotor cooling pipe(s) into the rotor chamber, and a valve system. The valve system is closed during full load engine operation to prevent air from passing through the piping system, and open during less than full load engine operation to allow air to pass through the piping system.
Abstract:
A cooling passage defined between first and second spaced apart sidewalls of a turbine engine component includes a turbulator system including a plurality of rows of turbulator members. Each row includes a first side turbulator member extending from the first sidewall, and a second side turbulator member extending from the second sidewall. The first and second side turbulator members are arranged such that a space is defined therebetween. The first and second side turbulator members are staggered with respect to one another such that respective forward and aft ends thereof are offset from one another. Each row further includes at least one elongate intermediate turbulator member located at least partially in the space between the respective first and second side turbulator members.
Abstract:
A flow control insert for a turbine vane is disclosed. The flow control insert is designed to be placed in a trailing edge cooling passage of the turbine vane to simultaneously reduce cooling air flow and increase heat transfer from the vane to the cooling air, thereby improving efficiency of the turbine via reduced cooling air flow requirement while maintaining vane temperature within a specified range. Two different flow control insert designs are disclosed, where either design fits inside the cooling passage opening and allows an existing vane casting design to be used.
Abstract:
A system for cooling a wall (24) of a component having an outer surface with raised ribs (12) defining a structural pocket (10), including: an inner wall (26) within the structural pocket and separating the wall outer surface within the pocket into a first region (28) outside of the inner wall and a second region (40) enclosed by the inner wall; a plate (14) disposed atop the raised ribs and enclosing the structural pocket, the plate having a plate impingement hole (16) to direct cooling air onto an impingement cooled area (38) of the first region; a cap having a skirt (50) in contact with the inner wall, the cap having a cap impingement hole (20) configured to direct the cooling air onto an impingement cooled area (44) of the second region, and; a film cooling hole (22) formed through the wall in the second region.
Abstract:
A squealer tip formed from a pressure side tip wall and a suction side tip wall extending radially outward from a tip of the turbine blade is disclosed. The pressure and suction side tip walls may be positioned along the pressure sidewall and the suction sidewall of the turbine blade, respectively. The pressure side tip wall may include a chamfered leading edge with film cooling holes having exhaust outlets positioned therein. An axially extending tip wall may be formed from at least two outer linear surfaces joined together at an intersection forming a concave axially extending tip wall. The axially extending tip wall may include a convex inner surface forming a radially outer end to an inner cavity forming a cooling system. The cooling system may include one or more film cooling holes in the axially extending tip wall proximate to the suction sidewall, which promotes increased cooling at the pressure and suction sidewalls.
Abstract:
A turbine nozzle includes an array of turbine vanes between inner and outer bands. Each vane includes opposed pressure and suction sides extending between opposed leading and trailing edges. The vanes define a plurality of flow passages each of which is bounded between the inner band, the outer band, and adjacent first and second vanes. A surface of the inner band in each of the passages is contoured in a non-axisymmetric shape including a peak of relatively higher radial height adjoining the pressure side of the first vane adjacent its leading edge, and a trough of relatively lower radial height is disposed parallel to and spaced-away from the suction side of the second vane aft of its leading edge. The peak and trough define cooperatively define an arcuate channel extending axially along the inner band between the first and second vanes.
Abstract:
A mesh (35) of cooling channels (35A, 35B) with an array of cooling channel intersections (42) in a wall (21, 22) of a turbine component. A mixing chamber (42A-C) at each intersection is wider (W1, W2)) than a width (W) of each of the cooling channels connected to the mixing chamber. The mixing chamber promotes swirl, and slows the coolant for more efficient and uniform cooling. A series of cooling meshes (M1, M2) may be separated by mixing manifolds (44), which may have film cooling holes (46) and/or coolant refresher holes (48).
Abstract:
A squealer tip formed from a pressure side rib and a suction side rib extending radially outward from a tip of the turbine blade is disclosed. The pressure and suction side ribs may be positioned along the pressure side and the suction side of the turbine blade, respectively. The pressure and suction side ribs may include chamfered leading edges with film cooling holes having exhaust outlets positioned therein. The film cooling holes may be configured to be diffusion cooling holes with one or more tapered sections for reducing the velocity of cooling fluids and increasing the size of the convective surfaces.