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公开(公告)号:US10596721B2
公开(公告)日:2020-03-24
申请号:US15528670
申请日:2015-11-20
Applicant: CORNING INCORPORATED
Inventor: Keith Norman Bubb , Conor James Walsh
Abstract: An apparatus and method of manufacturing a porous ceramic segmented honeycomb body (340,340′) comprising axial channels (216) extending from a first end face (220) to a second end face (224). A plurality of porous ceramic honeycomb segments (204) is moved axially past respective apertures (110) of an adhesive applying device (100). Adhesive (118) is applied through openings (126) in the adhesive applying device (100) onto peripheral axial surfaces of each porous ceramic honeycomb segment (204). The plurality of porous ceramic honeycomb segments (204) enters a wide opening (318) of a tapered chamber (314) and exits a narrow opening (322) of the tapered chamber (314); a tapered wall (326) from the wide opening (318) to the narrow opening (322) presses the plurality of porous ceramic honeycomb segments (204) together forming the porous ceramic segmented honeycomb body (340,340′). The adhesive (118) on the peripheral axial surfaces between respective porous ceramic honeycomb segments (204) is distributed by the pressing.
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公开(公告)号:US20150037450A1
公开(公告)日:2015-02-05
申请号:US14518488
申请日:2014-10-20
Applicant: CORNING INCORPORATED
Inventor: Thomas William Brew , Conor James Walsh
IPC: B28B3/26
CPC classification number: B28B3/269 , B28B3/26 , B28B3/2672 , B28B3/2681 , B29C48/11 , B29C48/2556 , B29C48/286 , B29C48/30 , B29C48/302 , B29C48/92 , B29C2948/926 , B30B11/221
Abstract: A honeycomb extrusion apparatus includes first and second vanes with respective first and second face portions. First and second axial widths of a circumferential feed area are respectively defined between the first and second face portions and the outer feed surface of the die body. In further examples, methods include the steps of selectively adjusting the first axial width and the second axial width of the circumferential feed area by respectively adjusting the first and second vane relative to the mask. In further examples, a honeycomb extrusion apparatus includes a plurality of mask segments that each includes an inner peripheral surface portion. Each of the plurality of mask segments are independently adjustable along a respective radial axis.
Abstract translation: 蜂窝挤出装置包括具有相应的第一和第二面部的第一和第二叶片。 周向进给区域的第一和第二轴向宽度分别限定在模具主体的第一和第二面部分和外部进给表面之间。 在另外的实施例中,方法包括通过相对于掩模分别调节第一和第二叶片来选择性地调节圆周进给区域的第一轴向宽度和第二轴向宽度的步骤。 在另外的实施例中,蜂窝挤出装置包括多个掩模段,每个掩模段包括内周表面部分。 多个掩模段中的每一个可沿相应的径向轴线独立地调节。
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公开(公告)号:US11919196B2
公开(公告)日:2024-03-05
申请号:US18225767
申请日:2023-07-25
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: F27B9/14 , B28B11/24 , B32B27/32 , C04B35/10 , C04B35/115 , C04B35/486 , C04B35/638 , C04B35/64
CPC classification number: B28B11/243 , B32B27/32 , C04B35/115 , C04B35/486 , C04B35/638 , C04B35/64 , C04B2235/3225 , C04B2235/6025 , C04B2235/612 , C04B2235/65 , C04B2235/656 , C04B2235/9615
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号:US11745385B2
公开(公告)日:2023-09-05
申请号:US18095183
申请日:2023-01-10
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: F27B9/14 , C04B35/10 , B28B11/24 , B32B27/32 , C04B35/115 , C04B35/486 , C04B35/638 , C04B35/64
CPC classification number: B28B11/243 , B32B27/32 , C04B35/115 , C04B35/486 , C04B35/638 , C04B35/64 , C04B2235/3225 , C04B2235/6025 , C04B2235/612 , C04B2235/65 , C04B2235/656 , C04B2235/9615
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号:US11577427B2
公开(公告)日:2023-02-14
申请号:US17738072
申请日:2022-05-06
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: C04B35/10 , F27B9/14 , B28B11/24 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号:US11571832B2
公开(公告)日:2023-02-07
申请号:US16753422
申请日:2018-10-03
Applicant: CORNING INCORPORATED
Inventor: Conor James Walsh , Stephanie Stoughton Wu
Abstract: Kneading elements, extrusion apparatus, and methods of manufacturing honeycomb bodies are described herein. A kneading element (1802) has an inner surface (1804) defining an opening (1806) configured to couple the kneading element (1802) to a shaft (46,48). The kneading element (1802) also has a continuous closed curve elliptical outer surface (1808). The opening (1806) has an axis (1814) that is off-center with respect to a geometric center (1816) of the kneading element (1802) as viewed in a transverse plane perpendicular to the axis.
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公开(公告)号:US20220297344A1
公开(公告)日:2022-09-22
申请号:US17738072
申请日:2022-05-06
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: B28B11/24 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号:US20210162625A1
公开(公告)日:2021-06-03
申请号:US17263233
申请日:2019-07-11
Applicant: CORNING INCORPORATED
Inventor: Conor James Walsh
Abstract: An extruder that includes: an extruder barrel with an inlet end and a discharge end; a rotatable screw element disposed axially within the barrel with a screw inlet end proximate the inlet end and a screw discharge end proximate the discharge end of the barrel; a shaft extending axially through the screw element and comprising a central bore with an opening proximate to the inlet end of the barrel and extending through the shaft to a closed terminal end; and a coolant delivery conduit extending axially within the bore comprising a coolant inlet end proximate to the inlet end of the barrel and a coolant discharge end. The closed terminal end of the bore is located at a predetermined distance upstream from the screw discharge end. Further, the coolant discharge end is located within the bore and proximate to the closed terminal end of the bore.
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19.
公开(公告)号:US10946551B2
公开(公告)日:2021-03-16
申请号:US15527958
申请日:2015-11-20
Applicant: Corning Incorporated
Inventor: Joseph Henry Citriniti , Conor James Walsh
IPC: B28B17/00 , B28B3/26 , G01N21/952 , B29C48/92 , B29C48/11 , B29C48/12 , B28B11/14 , B28B11/24 , B29L31/60 , G01N21/956 , B29C48/30 , B28B3/20
Abstract: In-line inspection and control system to in-situ monitor an extrudate during extrusion. A light beam illuminates a line on the outside circumference of the extrudate skin recording the curvature. A master profile of the illuminated defect-free skin is recorded and compared to successive monitoring of the illuminated skin. Differences from the comparison indicate skin and/or shape defects. A real-time feedback to automatically adjust process control hardware reduces or eliminates the skin and shape defects based on the monitoring and comparison.
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20.
公开(公告)号:US20160289123A1
公开(公告)日:2016-10-06
申请号:US14673240
申请日:2015-03-30
Applicant: CORNING INCORPORATED
Inventor: Daniel Edward McCauley , Maxime Moreno , Conor James Walsh , Stephanie Stoughton Wu
CPC classification number: C04B35/14 , C04B35/10 , C04B35/185 , C04B35/195 , C04B35/478 , C04B35/565 , C04B35/632 , C04B38/0006 , C04B2111/00129 , C04B2111/00198 , C04B2235/3206 , C04B2235/3217 , C04B2235/3232 , C04B2235/3236 , C04B2235/3418 , C04B2235/3826 , C04B2235/6021 , C04B2235/61 , C04B2235/96
Abstract: According to embodiments, a batch mixture includes inorganic components, a non-polar carbon chain lubricant, and an organic surfactant having a polar head. The non-polar carbon chain lubricant and the organic surfactant are present in concentrations satisfying the relationship: B(C1(d+d0)+C2(f+f0))=SC, where: d0+d is an amount of non-polar carbon chain lubricant in percent by weight of the inorganic components, by super addition; f0+f is an amount of organic surfactant in percent by weight of the inorganic components, by super addition; B is a scaling factor; C1 is a scaling factor of the concentration of the non-polar carbon chain lubricant; and C2 is a scaling factor of the concentration of the organic surfactant. Embodiments provide that 3.6≦SC≦14.
Abstract translation: 根据实施方案,批料混合物包括无机组分,非极性碳链润滑剂和具有极性头的有机表面活性剂。 非极性碳链润滑剂和有机表面活性剂以满足以下关系的浓度存在:B(C1(d + d0)+ C2(f + f0))= SC,其中:d0 + d是非极性 碳链润滑剂以无机组分的重量百分比,通过超级添加; f0 + f是无机成分的有机表面活性剂的量,通过超级加成; B是比例因子; C1是非极性碳链润滑剂浓度的比例因子; C2是有机表面活性剂浓度的缩放因子。 实施例提供3.6≤SC≤14。
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