Abstract:
The present invention relates to a piston (10) for an internal combustion engine, having at least two hub bores (18) for holding a piston pin, wherein the hub bores (18) have at least one geometric deviation from a cylindrical inner contour. It is provided according to the invention that the hub bores (18) are formed from bores (21) with a cylindrical inner contour, that the bores (21) are provided with a coating (22) comprising a resin with solid lubricant particles embedded therein, and that the coating (22) forms the at least one geometric deviation from the cylindrical inner contour of the hub bores (18). The present invention also relates to a method for producing a piston of the type, in which method bores (21) with a cylindrical inner contour are initially produced, and a coating medium comprising a resin with solid lubricant particles embedded therein is subsequently applied to the inner faces of said bores (21) by means of a coating tool (30), such that the resulting coating (22) forms the at least one geometric deviation from the cylindrical inner contour of the hub bores (18).
Abstract:
The present invention relates to a connecting rod (10) for an internal combustion engine, having a small connecting rod eye (20) for holding a piston pin and having a large connecting rod eye (30) for holding a crank pin, wherein at least one connecting rod eye (20; 30) has at least one geometric deviation from a cylindrical inner contour. It is provided according to the invention that the at least one connecting rod eye (20; 30) is formed by a bore (22; 32) with a cylindrical inner contour, that the bore (22; 32) is provided with a coating (23; 33) comprising a resin with solid lubricant particles embedded therein, and that the coating (23; 33) forms the at least one geometric deviation from the cylindrical inner contour of the at least one connecting rod eye (20; 30). The present invention also relates to a method for producing a connecting rod of the type.
Abstract:
A cooled multi-component piston is provided in which the hollow annular space in the piston head for the cooling oil is closed off underneath. This is achieved with a sheet-metal ring with a collet which fits in a recess in the piston-ring wall, the sheet metal ring being biased via a retaining clip against the shaft bush.
Abstract:
A piston for an internal combustion engine has a lower piston part and an upper piston part that are connected with one another by friction welding and form an outer circumferential cooling channel. The upper piston part has a circumferential ring belt provided with ring grooves, the inner wall of which delimits the circumferential outer cooling channel. An outer circumferential friction-weld seam is provided below the ring belt, the width of which seam is less than or equal to the wall thickness between the groove root of the ring grooves and the inner wall of the ring belt.
Abstract:
The present invention relates to a piston (10) for an internal combustion engine having a piston head (11) and a piston skirt (16) with piston hubs (17) which are each connected to a hub bore (18) for receiving a piston bolt, wherein the piston hubs (17) are in the shape of a trapezoidal or step-shaped support in which the inner faces (19) of the piston hubs (17) include an acute angle (αa) with the central axis (M) of the piston. The invention provides that each hub bore (18) is embodied as a shaped bore which is widened at least in its inner area in such a way that the widened portion increases in size in the direction of the inner end (18′) of the hub bore (18) forming facets (120, 220) on the lateral surface (18) of the hub bore (18), and that the facets (120, 220) include an acute angle (αa, β) with the central axis (M) of the piston.
Abstract:
A piston for an internal combustion engine has at least two hub bores for holding a piston pin. The hub bores are formed with a cylindrical inner contour and are provided with a coating comprising a resin with solid lubricant particles embedded therein. The coating forms at least one geometric deviation from the cylindrical inner contour of the hub bores. A method for producing a piston of the type, includes producing bores with a cylindrical inner contour and applying a coating medium comprising a resin with solid lubricant particles embedded therein to the inner faces of the bores by a coating tool, such that the resulting coating forms at least one geometric deviation from the cylindrical inner contour of the hub bores.
Abstract:
A piston for an internal combustion engine has a lower piston part and an upper piston part that are connected with one another by friction welding and form an outer circumferential cooling channel. The upper piston part has a circumferential ring belt provided with ring grooves, the inner wall of which delimits the circumferential outer cooling channel. An outer circumferential friction-weld seam is provided below the ring belt, the width of which seam is less than or equal to the wall thickness between the groove root of the ring grooves and the inner wall of the ring belt.
Abstract:
A piston for an internal combustion engine, comprising a piston head having a piston crown, a circumferential top land, and a circumferential ring belt having ring grooves. At least one ring groove is provided with a ring insert. A circumferential depression is provided in the top land, above the ring belt.
Abstract:
The invention relates to a piston with a central cooling chamber. The cooling chamber is located beneath the piston head and is impinged upon by oil. At least the lower wall of the cooling chamber is formed by a plate. The purpose of the invention is to provide a means of fixing the plate to the piston as easily as possible. To this end, the piston has at least one second pin or clamping sleeve situated above the piston pin. The second piston pin or clamping sleeve has a smaller diameter, extends approximately in the direction of the piston pin axis, and is connected to the piston. The plate which forms the lower wall of the cooling chamber is supported against the second piston pin or clamping sleeve.
Abstract:
A mushroom-type pin retainer for a pin having a central bore and which connects a piston and a piston rod of an internal combustion engine. The pin retainer is comprised of a mushroom head connected to a shaft. The shaft has a section of larger diameter for insertion into the bore of the pin. This section is no longer than 2 mm in an axial direction and is located remote from the mushroom head, so that the pin retainer may swing by a limited angle during mounting in the bore. This configuration makes the assembly simple to mount, even if it is manufactured by an imprecise manufacturing process such as injection molding.