Abstract:
A scroll compressor is provided with economizer injection ports which extend through the wrap of one of the scroll members. Preferably the injection ports are formed through a so-called “hybrid” wrap which has a varying thickness. The other scroll member is provided with grooves in its base plate. The injection of economizer fluid occurs only during a portion of the orbiting cycle when the injection port and corresponding grooves are aligned with each other. However, as the orbiting cycle continues, the injection port will no longer be aligned with the groove. At that point, the injection is ceased. This allows a simple and precise way for valving the flow of the economizer fluid into the compression chambers.
Abstract:
A scroll compressor includes back-pressure chamber seals which are mounted eccentrically relative to a shaft rotational axis. Because of the seal eccentricity, the back chamber force, which prevents fixed and orbiting scroll separation, also acts eccentrically. The eccentric back chamber force creates an overturning moment. The direction of eccentricity is selected such that this overturning moment counteracts the scroll tipping moment of the tangential gas force. Therefore, the back chamber force and thrust force between the non-orbiting and orbiting scrolls are minimized. Also the back chamber area between the seals is reduced. The reduction of thrust force minimizes scroll wear and reduces friction, while back chamber area reduction frees up additional space in the scroll environment which can be utilized for other purposes.
Abstract:
A method is disclosed for identifying when a compressor is being run in reverse due to improper wiring. In a preferred embodiment, sensors sense the condition of a refrigerant at the inlet line and a refrigerant at the outlet line. If an expected pressure differential is not seen, then the determination is made that the compressor is running in reverse. In embodiments the control system may shut down the compressor, provide an alarm, or reverse a phase of two of the three wires of a three phase power input to correct the rotation direction.
Abstract:
Scroll compressors are provided with injection ports for injecting fluid from a supplemental source such as an economizer cycle or by-passing fluid through an unloader valve. The injection ports are formed in each of two compression chambers whose volume is being reduced towards a discharge port. Due to various design constraints, it is desirable that the injection ports have unequal characteristics. In some cases, it may be desirable to make the injection ports of different size, including width, depth, and length. In other applications, it may be desirable to locate the injection ports at different angular positions relative to compression chambers seal off from suction.
Abstract:
A unique method of operating a scroll compressor includes the steps of opening a capacity modulation unloader valve slightly before shutdown of the scroll compressor. By opening the unloader valve, the occurrence of unpowered reverse rotation is reduced or eliminated. Most preferably, the unloader valve communicates an economizer line to a suction inlet line.
Abstract:
A reciprocating compressor includes a cylinder block, a cylinder head, and a bypass unloader valve assembly. The cylinder block has a cylinder disposed therein. The cylinder head is secured to the cylinder block overlying the cylinder and has a suction plenum and a discharge plenum in selective fluid communication with the cylinder. The bypass unloader valve assembly is in operable communication with the cylinder head and is responsive to control signals to rapid cycle to allow for fluid communication of a refrigerant between the discharge plenum and the suction plenum.
Abstract:
A variable speed electric drive for use in refrigerant systems includes an electric motor for driving an associated component at a variable speed that is a function of an operating frequency of the motor; and a control for supplying alternating discrete drive frequencies to the electric motor to provide a continuously variable speed drive of the associated component. The control cycles the drive frequency to the electric motor among the at least two discrete frequencies so that the variable average resultant speed at which the associated component is driven is a function of a combination of the selected at least two discrete frequencies.
Abstract:
A refrigerant system capable of operating at multiple capacity modes includes an evaporator, a multi-stage compressor assembly, a first fluid flow path, a second fluid flow path, a first valve, and a second valve. The multi-stage compressor assembly has a first stage and a second stage. The first fluid flow path extends from the evaporator to the first stage of the multi-stage compressor assembly. The second fluid flow path connects to the first fluid flow path and to the multi-stage compressor assembly between the first stage and the second stage.
Abstract:
A suction modulation valve is throttled when conditions in a refrigerant system indicate that an undesirable amount of liquid refrigerant might otherwise be delivered to the compressor. As an example, the throttling would occur at start-up, among other conditions. Throttling the suction modulation valve reduces the amount of refrigerant reaching the compressor and thus ensures that any liquid refrigerant would be likely “boiled off” before raising any problems in the compressor. Other control steps can also be performed to alleviate flooded compressor operation with liquid refrigerant. Such steps, for example, can include actuating heaters, discharge valve throttling, by-passing refrigerant from an intermediate compression point back to suction, controlling the speed of the condenser fan can be performed independently or in combination including the suction modulation valve throttling.
Abstract:
A refrigerant system operates in an environment defined by three distinct temperature levels, such as, for instance, the outdoor ambient temperature level, the indoor temperature level and the refrigeration temperature level. The refrigerant system is provided with an air-to-refrigerant heat exchanger located within the general indoor environment and connected to receive the flow of refrigerant from a heat rejection heat exchanger. The air-to-refrigerant heat exchanger gives off heat to the indoor air and in the process further cools the refrigerant flowing to an expansion device to thereby increase the cooling effect provided by an evaporator to the refrigeration area. Provisions are also made to partially or entirely bypass the air-to-refrigerant heat exchanger and/or the heat rejection heat exchanger, on a selective basis.