Abstract:
A method of operating a forging press having a plurality of tool stages between which workpieces are advanced in succession. Each tool has two identical dies with a center-to-center spacing of half the stroke of a transporter for advancing the workpieces from stage to stage so that in each stage during each forging stroke of the press only one die is in contact with the workpiece while the other die is unused and in the next working stroke, the unused die engages the workpiece and the previously used die is unused. The result is a minimization of the contact time of workpieces with any given die and hence an increase in the life of the dies for a given press output or enhanced output of the press with equal or reduced die wear.
Abstract:
A rolling mill, especially an inclined roll or Diescher roll mill 3 its stand formed by a pair of portal frames on a foundation spaced apart by cassettes holding the upper and lower roll units and tie rods securing the portal frames against one another and the cassettes. The tie rods are spaced apart vertically or horizontally on the portal frames.
Abstract:
A looper for thick metal strip has a large-diameter outer basket centered on an upright axis and a small-diameter inner basket axially above the outer basket and centered on an upright axis. The strip is fed on edge and generally tangentially into the outer basket to form therein a large-diameter spiral having an inner end. Then the strip is fed upward from the spiral inner end around the inner basket and is finally pulled tangentially from the inner basket. The strip is straightened generally as it leaves the inner basket.
Abstract:
A process for preparing the end of a pipe for drawing over a drawing mandrel, including the following steps: (a) inserting a preforming mandrel into an end of the pipe, the preforming mandrel having a first section having a diameter which is substantially smaller than the inside diameter of the pipe to be drawn, a third section having a diameter which is substantially the same as the inside diameter of the pipe to be drawn, and a second section between the first section and the third section, the second section tapering from the diameter of the third section to the diameter of the first section; (b) rolling the pipe with a set of non-driven rolls while the rolls revolve around the pipe and move axially from the first section of the mandrel to the second section or the mandrel and radially inward to form a constriction in the pipe; (c) rolling the pipe with the rolls while the rolls revolve around the pipe and move axially over the second section of the mandrel toward third section of the preforming mandrel and radially outward so that the pipe has a wall thickness which is continuously reduced as the diameter of the mandrel increases toward the third section; and (d) rolling the pipe with the rolls while the rolls revolve around the pipe and move axially over the third section of the preforming mandrel so that the pipe has a wall thickness which remains constant over the third section to the end of the pipe. The preforming mandrel is than removed so that a drawing mandrel can be inserted and the pipe can be drawn through a drawing mill. Apparatus for practicing the invention is also disclosed.
Abstract:
A shell (10) acts as a transporting shoe for steel ingots, which are pushed through a preferably tubular induction furnace for inductive heating for the purpose of producing seamless tubes by the extrusion process. The shell (10) is formed in such a way that it partially reaches around the contour of the steel ingot to be heated. The shell is provided at one end leading in the pushing-through direction or transporting direction, with a shoulder (12), which extends at an angle to the transporting direction, against which the steel ingot rests in such a way that the pushed-through steel ingot takes the shell (10) along with it. A method for inductively heating steel ingots uses a shell (10) as described.
Abstract:
A pipe section includes a support layer consisting of a metal base material. The support layer has an inner surface, at least two pipe section ends each having an end region and an intermediate region. In each end region of the inner surface of the support layer, a first coating consists of a first metal coating material. The first coating is welded to the support layer. In the intermediate region of the inner surface of the support layer, a second coating consists of a second metal coating material. The second coating is sprayed onto the support layer using a thermal spraying process and having a second thickness. The support layer, on the inner surface, has a roughness Ra of more than or equal to 0.2 μm.
Abstract:
The invention relates to an electric arc furnace having a furnace vessel with at least one electrode and a voltage supply connected to the at least one electrode, wherein: the furnace vessel has a lower vessel for receiving a melt and a cover for placing onto the lower vessel; the lower vessel has a tapping channel; and the cover has a retaining means for fastening the at least one electrode; the electric arc furnace is designed to determine a nitrogen content in the melt; and/or the electric arc furnace is designed to reduce the nitrogen content in the melt to less than or equal to 55 ppm, preferably to less than or equal to 45 ppm and particularly preferably to less than or equal to 35 ppm. The invention further relates to an operating method and to a use of an electric arc furnace.
Abstract:
A stretch-rolling device and a stretch-rolling method for pressure-forming workpieces by rolls. The stretch-rolling device includes a pair of work-rolls with two rolls, which can each be rotated about their roll axes and form a roll gap between them. The rolls implement a plurality of stages in an axial direction, which are set up for stepwise deformation of the workpieces as the workpieces pass through the stages successively. A manipulator with a plurality of gripping devices, which are arranged on a working side of the pair of work-rolls, are set up to grip the workpieces at an assigned stage to guide the workpieces through the roll gap in a feed/retraction direction. A support is arranged to temporarily support the workpieces in cooperation with the manipulator to transfer the workpieces to another gripping device, which is preferably an adjacent gripping device of the next higher stage.
Abstract:
The invention relates to a method and to a spraying apparatus (10) for the thermal surface treatment of a metal product (1). The metal product (1) is conveyed in a transport direction (T) through a treatment section (12) of a spraying apparatus (10) equipped with cooling nozzles (16) while cooling fluid is discharged through the cooling nozzles (16) of the spraying apparatus (10) onto the surfaces of the metal product (1), wherein the metal product (1) has—viewed in the transport direction (T) of the metal product (1)—a front section (4) and a trailing rear section (5). The cooling of the surfaces of the metal product (1) within the spraying apparatus (10) occurs in such a manner that the rear section (5) of the metal product (1) is cooled more significantly than its front section (4). It is thereby achieved that an essentially uniform ferrite content forms in the material of the metal product (1) at a predetermined depth of the same over a longitudinal area extending between the front section (4) and the rear section (5).
Abstract:
A method for the post-combustion of exhaust gases comprising carbon monoxide from metallurgical processes includes conditioning the exhaust gas prior to post-combustion by metering a combustion gas and/or one additional gas in feedback-controlled fashion. The feedback control depends on the composition of the exhaust gas dependent on the exhaust gas volume flow. A device for post-combustion of exhaust gas during vacuum treatment of liquid steel comprises a flare stack at an exhaust outlet, means for feeding combustion gas to the flare stack, means for feeding an inert gas into the exhaust gas channel of the vacuum pump, means for ascertaining the exhaust gas volume flow and/or for measuring the exhaust gas velocity within the exhaust gas channel, means for analyzing the exhaust gas composition, means for metering the combustion gas and the inert gas, and means for feedback control of the metering of the combustion gas and/or the inert gas dependent on the exhaust gas composition.