Abstract:
A method of forming an internal combustion engine component having a multi-panel outer wall. The multi-panel outer wall has an inner panel (16) with an inner surface (18) and an outer surface (37). The inner panel outer surface (37) has discrete pockets (23) formed by integral structural ribs (38). Each pocket (23) has a film cooling hole (31) between the pocket (23) and the plenum (20). The method includes: forming dimples (40) in the intermediate panel (22), at least one dimple (40) having a nozzle (29); securing the intermediate panel (22) to the inner panel outer surface (37), thereby enclosing at least one pocket (23); and ensuring a respective dimple (40) having a nozzle (29) protrudes into a respective enclosed pocket (24) and a respective nozzle (29) is configured to direct a respective jet (35) of cooling fluid onto the inner panel outer surface within the respective enclosed pocket (23).
Abstract:
A turbine blade includes an airfoil and integral platform at the root thereof. The platform is contoured in elevation from a bank adjacent the pressure side of the airfoil to a trough commencing behind the airfoil leading edge.
Abstract:
An airfoil in a gas turbine engine includes an outer wall, a cooling fluid cavity, a plurality of cooling fluid passages, and a plurality of radial passageways. The outer wall has leading and trailing edges, pressure and suction sides, and radially inner and outer ends. The cooling fluid cavity is defined in the outer wall and receives cooling fluid for cooling the outer wall. The cooling fluid passages are in fluid communication with the cooling fluid cavity and include alternating angled sections, each section having both a radial component and a chordal component. The cooling fluid passages extend from the cooling fluid cavity toward the trailing edge of the outer wall and receive cooling fluid from the cooling fluid cavity for cooling the outer wall near the trailing edge. The radial passageways interconnect radially adjacent cooling fluid passages.
Abstract:
A turbine blade includes an airfoil terminating in a tip. The tip includes a first rib conforming with a concave pressure side of the airfoil, and a second rib conforming with a convex suction side of the airfoil. The second rib is flared outwardly from the suction side.
Abstract:
A method of repairing a turbine blade having a radially extending outer wall defining an internal cavity width and a blade tip. The method comprises removing at least a portion of the blade tip to form a repair surface and providing a tip cap having a radially outer side with an outer width that may be less than the internal cavity width, and having a radially inner side with an inner width that is substantially equal to or greater than the internal cavity width. The tip cap is positioned at the repair surface, and the tip cap is welded to the repair surface using a ductile welding material. A cap peripheral portion is formed by build-up welding around the tip cap, and a squealer portion is formed by build-up welding on the cap peripheral portion.
Abstract:
A component wall in a turbine engine includes a substrate and at least one cooling passage that extends through the substrate for delivering cooling fluid from a chamber associated with an inner surface of the substrate to an outer surface of the substrate. Each cooling passage is divided into at least two branches that receive cooling fluid from an entrance portion of the cooling passage that is in communication with the chamber. The branches each include an intermediate portion that extends transversely from the entrance portion and that receives cooling fluid from the entrance portion, and an exit portion that extends transversely from the respective intermediate portion. The exit portions receive the cooling fluid from the intermediate portions and deliver the cooling fluid out of the respective branch through exit portion outlets.
Abstract:
A serpentine coolant flow path (54A-54G) formed by inner walls (50, 52) in a cavity (49) between pressure and suction side walls (22, 24) of a turbine airfoil (20A). A coolant flow (58) enters (56) an end of the airfoil, flows into a span-wise channel (54A), then flows forward (54B) over the inner surface of the pressure side wall, then turns behind the leading edge (26), and flows back along a forward part of the suction side wall, then follows a loop (54E) forward and back around an inner wall (52), then flows along an intermediate part of the suction side wall, then flows into an aft channel (54G) between the pressure and suction side walls, then exits the trailing edge (28). This provides cooling matched to the heating topography of the airfoil, minimizes differential thermal expansion, revives the coolant, and minimizes the flow volume needed.
Abstract:
A cooling channel (36, 36B, 63-66) cools inner surfaces (48, 50) of exterior walls (41, 43) of a component (20, 60). Interior side surfaces (52, 54) of the channel converge to a waist (W2), forming an hourglass shaped transverse profile (46). The inner surfaces (48, 50) may have fins (44) aligned with the coolant flow (22). The fins may have a transverse profile (56A, 56B) highest at mid-width of the inner surfaces (48, 50). Turbulators (92) may be provided on the side surfaces (52, 54) of the channel, and may urge the coolant flow toward the inner surfaces (48, 50). Each turbulator (92) may have a peak (97) that defines the waist of the cooling channel. Each turbulator may have a convex upstream side (93). These elements increase coolant flow in the corners (C) of the channel to more uniformly and efficiently cool the exterior walls (41, 43).
Abstract:
A turbine blade (10) including an airfoil (12) having multiple interior wall portions (70) each separating at least one chamber from another one of multiple chambers (46, 48, 50, 58, 60). In one embodiment a first wall portion (70-2) between first and second chambers (60, 52) includes first and second pluralities of flow paths (86P, 86S) extending through the first wall portion. The first wall portion includes a first region R1 having a first thickness, t, measurable as a distance between the chambers. One of the paths extends a first path distance, d, as measured from an associated path opening (78) in the first chamber (60), through the first region and to an exit opening (82) in the second chamber (52) which path distance is greater than the first thickness.
Abstract:
A gas turbine having rotor discs (9), a disc cavity (13) and a stator stage (25) extending to the disc cavity (13). Seal housing flanges (43, 44) extend from a seal housing (29) of the stator stage (25). Rotor flanges (41i, 41o) extend from a rotor disk (9-1). An inner rotor flange (41i) and first seal housing flange (43) are inward from a second seal housing flange (44). One rotor flange (41o) is outward from the second seal housing flange (44). The inner rotor flange (41i) and first seal housing flange (43) extend toward one another to limit movement of main gas flow (17). An inlet (47) injects air (50) between the outward rotor flange (41o) and second seal housing flange (44).