Abstract:
A dual layer of polymeric material is deposited with a base layer and top layer resist onto an integrated circuit structure with topography. The base layer planarizes the surface and fills in the native topography. The base layer decomposes almost completely when exposed to an oxidizing environment. The top layer contains a high composition of oxidizing elements and is photosensitive. (i.e., the layer can be patterned by exposing normal lithographic techniques.) The patterning allows the creation of escape paths for the decomposition products of the underlying base layer. This structure is decomposed in an oxidizing ambient (or plasma) leaving behind a thin carbon-containing membrane. This membrane layer blocks deposition of future layers, creating air gaps in the structure.
Abstract:
A novel trench etching method for etching trenches of different depths which are self-aligned to one another is presented. The method comprises the steps of (a) creating first and second trenches of a same depth in a dielectric layer, wherein the second trench is wider than the first trench, (b) forming a conformal gapfill layer on top of the dielectric layer such that the conformal gapfill layer is thicker in the first trench than in the second trench, (c) etching back the conformal gapfill layer until a bottom wall of the second trench is exposed to the atmosphere while a bottom wall of the first trench is still covered by the conformal gapfill layer, (d) etching further into the dielectric layer via the second trench. As a result, the second trench is deeper than the first trench.
Abstract:
A semiconductor device with openings of differing depths in a substrate or layer is described, as are related methods for its manufacture. Through selective deposition of a single mask layer, whereby low aspect ratio openings are substantially coated while high aspect ratio are at most partially coated, subsequent etching of the substrate or layer is restricted to uncoated portions of the high aspect ratio openings. The result is a substrate or layer with openings of more than one depth using a single mask layer. In a second embodiment, the selective deposition of a single mask layer is utilized to etch a layer while protecting underlying structures from etching. In a third embodiment, the selective deposition of a single mask layer is utilized to etch an opening into a layer wherein the opening has a sub-lithographic diameter, i.e., the diameter of the opening is smaller than can be achieved with the particular lithographic technique employed.