Abstract:
A shearing fastener for sealing a fastener hole in a work piece includes a shank, a plug, and a fastener head. The fastener head is disposed along the upper end of the shank, while the lower end of the shank further includes a transition section that tapers inward and intersects with an upper surface of the plug at a neck. The plug has a threaded outer surface and an outer diameter greater than the shank. The plug engages the threaded bore of the fastener hole when inserted therein. The shank is configured to shear across the neck and separate the shank from the plug when the fastener head is torqued above a threshold torque. The plug is retained within the threaded bore of the fastener hole to seal the lower end of the fastener hole, forming a repaired work piece.
Abstract:
A pre-chamber for a fuel injector is disclosed. The pre-chamber includes a cylindrical body member extending axially from a first end portion to a second end portion opposite to the first end portion. The pre-chamber further includes a bottom plate located proximal to the first end portion of the cylindrical body member. The pre-chamber also includes a sacrificial member extending axially outwards from the second end portion of the cylindrical body member.
Abstract:
A method for repairing a rocker arm including smoothing out a bore in an injector arm of the rocker arm to remove at least a portion of worn threads within the bore, and securing a threaded insert within the bore. The threaded insert may include threads on an internal surface of the threaded insert, a smooth portion on an external surface of the threaded insert, and a flange on an end of the threaded insert.
Abstract:
A cylinder block of an engine is provided. The cylinder block includes a top deck. The cylinder block also includes a cylindrical surface defining a bore extending from the top deck along a longitudinal axis. The cylinder block includes a shoulder portion formed on the top deck. The top deck includes an abutment surface. The cylinder block further includes an insert disposed in the shoulder portion. The insert includes an outer surface adapted to fuse with the abutment surface of the shoulder portion. A predetermined force and a predetermined electric current are applied to the insert for fusing the outer surface of the insert with the abutment surface of the shoulder portion.
Abstract:
A method of remanufacturing a rocker arm having a body defining a socket portion is disclosed. The method includes machining the socket portion to remove a worn surface and form a seat configured to receive an insert member therein. The method further includes disposing the insert member within the seat and coupling the insert member to the seat.
Abstract:
A method of remanufacturing a rocker arm having a body defining a socket portion is disclosed. The method includes machining the socket portion to remove a worn surface and form a seat configured to receive an insert member therein. The method further includes disposing the insert member within the seat and coupling the insert member to the seat.
Abstract:
A method of remanufacturing a component having a heat treated hardened layer over a substrate material is disclosed. The method includes removing at least the heat treated hardened layer of the component to expose the substrate material. The method also includes providing a cladding material on the substrate material. The method further includes melting the cladding material via a laser beam to form a single layered coating with hardness greater than or substantially equal to hardness of the heat treated hardened layer, on the substrate material.
Abstract:
The present disclosure relates to a method of checking an alignment between a first gear and a second gear using a tool is provided. The tool includes a base portion defining a longitudinal axis and an elongate portion extending from the base portion along a transverse axis perpendicular to the longitudinal axis. Further, the second gear is received in an inner bore of the first gear. The method includes inserting at least partially the base portion of the tool within an inner bore of the second gear. The method also includes inserting a first pin extending from the elongate portion within a space between adjacent teeth of the first gear. The method further includes determining that the first gear is aligned with the second gear if a second pin extending from the elongate portion is received within a space between adjacent teeth of the second gear.
Abstract:
A cylinder head for an internal combustion engine system is disclosed. The cylinder head has at least one fuel injector. Further, the cylinder head has at least one valve reciprocally moveable with at least one valve guide disposed within the cylinder head. The cylinder head includes a portion. The portion defines an injector mount surface. The cylinder head also includes at least one injector bore disposed within the cylinder head. The injector bore is structured and arranged to receive the injector therein. The cylinder head also includes a peening area being defined on the injector mount surface of the cylinder head. The peening area defines a region being laser peened, such that a compressive stress is induced in the peening area. The compressive stress is induced to an effective depth of approximately up to 2 mm from the injector mount surface.
Abstract:
A method for remanufacturing a fluid end block of pump. The fluid end block includes a first bore defining a first longitudinal axis, a second bore defining a second longitudinal axis and a third bore defining a third longitudinal axis. The method includes enlarging, by a machining process, the first bore to a first predetermined dimension, the second bore to a second predetermined dimension and the third bore to a third predetermined dimension, inserting a first insert into the enlarged first bore and coupling the first insert to the fluid end block, the first insert having a first slot and a second slot, inserting a second insert into the enlarged second bore such that the second insert is at least partially received within the first slot and inserting a third insert into the enlarged third bore such that the third insert is at least partially received within the second slot.