Abstract:
A power system is configured to deliver direct current (DC) electric power to an energy storage system (ESS) at a first voltage and to deliver DC electric power from the ESS at a second voltage. A converter is coupled to an electric power source at the second voltage. The converter includes a boost converter and a buck converter. The boost converter and the buck converter are configurable in a first interleaved arrangement and in a second interleaved arrangement, different than the first interleaved arrangement. In the first interleaved arrangement the converter provides DC electric power from the power source to the ESS at the first voltage, and in the second interleaved arrangement the converter provides DC electric power from the ESS to the power source at the second voltage.
Abstract:
An inverter power module: selectively applies power from a battery to a permanent magnet (PM) electric motor; and selectively provides power output by the PM electric motor for the battery. A switch, when open, prevents power flow the inverter power module from the battery, and, when closed, enables power flow between the inverter power module and the battery. An adjustment module determines an SOC adjustment based on at least one of a vehicle speed and a temperature of the battery. A maximum module receives a first maximum SOC of the battery and that determines a second maximum SOC of the battery based on the first maximum SOC and the SOC adjustment. A clutch control module disengages a clutch, decoupling the PM electric motor from a transmission, when the switch is stuck closed and an SOC of the battery is greater than the second maximum SOC.
Abstract:
A powertrain system includes an internal combustion engine having a crankshaft that fixedly couples to an input member of a multi-mode transmission including first and second torque machines. The transmission operates in one of a plurality of fixed-gear modes and variable modes through selective activation of first and second clutches. A control method includes, in response to a command to operate the multi-mode transmission in a fixed-gear mode, activating only the first clutch and commanding the engine to an OFF state. The first torque machine is controlled to generate a first torque output responsive to a drag torque that is offset by an engine reactive torque with the engine in the OFF state. The transmission operates in the fixed-gear mode by controlling the second torque machine to generate a second torque output responsive to an operator torque request and the first torque output of the first torque machine.
Abstract:
An electrically variable transmission for a hybrid vehicle includes a pair of drive wheels each driven by a final drive gear/differential mechanism. A planetary differential gear set including a plurality of components provides drive torque to the final drive gear/differential mechanism. A first motor generator is drivingly connected to a first component of the plurality of components of the planetary differential gear set. A second motor generator is drivingly connected to a second component of the plurality of components of the planetary differential gear set. A flywheel is drivingly connected to the planetary differential gear set by a reduction gear. A first brake is connected to one of the plurality of components of the planetary differential gear set.
Abstract:
An electric propulsion system for a mobile platform includes a battery system connected to positive and negative bus rails, an accessory load having a rotary electric machine, a traction power inverter module (“TPIM”), and an accessory load, switches configured to transition the battery modules to a series-connected (“S-connected”) configuration during a direct current fast-charging (“DCFC”) operation of the battery system, and a controller. When battery modules of the battery system are connected in series during a direct current fast-charging (“DCFC”) operation, the controller executes a diagnostic method to determine bus rail voltages on the positive and negative bus rails and a mid-bus voltage, identifies a diagnosed electrical condition of the electric propulsion system by comparing the voltages to expected values or ranges, and executes a control action in response to the diagnosed electrical condition.
Abstract:
An electrical system includes cables, a DC charge connector, first and second battery modules, a splice device, and a controller. Each battery module has first, second, third, and fourth electrical connectors receiving a respective one of the cables. The battery modules are connected to each other via the cables, and further have first, second, third, and fourth switches that connect battery cell strings to one or more connectors. The charge connector is connected to one of the cables between the first electrical connectors. The splice device connects the charge connector to the first connector of the first battery module and to a pair of the cables. A charging current may be split between the battery modules. The controller selectively establishes parallel charging, parallel drive, and separate drive and charging modes for each battery module. The system may have an independent drive mode.
Abstract:
An electric vehicle drive system includes an electric motor, first and second planetary gear sets, including sun gear, carrier and ring gear members, first and second output shafts, and a housing. The members of the first planetary gear set are connected with the electric motor, the first output shaft, and a member of the second planetary gear set. The members of the second planetary gear set are connected with the first planetary gear set, the housing, and the second output shaft. The first planetary gear set provides differential reduction and the second planetary gear set provides reversal and reduction. Optional clutches can provide the function of a limited slip differential and distribute torque preferentially to one output shaft or the other.
Abstract:
A system includes a rechargeable energy storage system (RESS) having an enclosure, battery cells, contactors, a first pair of high-voltage interlock (HVIL) ports, and female blind-mate electrical sockets selectively connected to the battery cells via the contactors. The battery cells and contactors are within the RESS enclosure. The system includes a high-power distribution module (HPDM) having another enclosure, male blind-mate electrical pins, a second pair of HVIL ports engagable with the first pair, ring-terminal connections connected to the blind-mate electrical pins and connectable to high-current components, and HV280 electrical connectors electrically connected to one or more of the male blind-mate electrical pins. The male blind-mate electrical pins insert directly into and engage with the female blind-mate electrical sockets of the RESS enclosure. A vehicle includes the system, a transmission, and an electric machine.
Abstract:
A hybrid powertrain for propelling a vehicle includes an engine and an energy storage system operatively connected to the engine. Both the engine and the energy storage system are operable for providing power to propel the vehicle. A control system is operatively connected to the engine and the energy storage system and is configured to execute a stored algorithm that determines required energy reserve, remaining energy, and power capability of the energy storage system. The control system commands operation in one of a first operating mode, a second operating mode, and a third operating mode based on the required energy reserve, the remaining energy, and the power capability of the energy storage system.
Abstract:
A method for operating a powertrain system includes executing a transmission shift between an initial electrically-variable transmission (EVT) range and a target EVT range. The transmission shift includes transitioning to operating with three speed degrees of freedom including controlling speed of a second torque machine to synchronize speed of an oncoming clutch associated with the target EVT range and coincidentally controlling speeds of a first torque machine and an engine to achieve a preferred speed of the output member of the transmission. The transmission shift further includes controlling torque output from the first torque machine in response to an output torque request, and activating the oncoming clutch upon synchronizing the speed of the oncoming clutch. Subsequent to the transmission shift, the powertrain system is operated in the target EVT range.