摘要:
A magnetic audio or video tape is smoothed and/or otherwise treated by causing it to pass through one or more calenders wherein a large-diameter primary calender roll is heated from within and the major part of its peripheral surface is surrounded by the running tape. The primary roll rotates about a fixed axis and is surrounded by a cluster of two or more smaller-diameter secondary calender rolls each of which has a viscoelastic peripheral layer and each of which can be individually biased against the adjacent portion of the running tape with a selected force. The magnetic film on the tape is out of contact with the secondary rolls as well as with the guide rollers which cause the tape to advance toward the peripheral surface of the primary roll and thereupon toward a takeup reel.
摘要:
The roll assembly of a calender has at least one roll with a deformable shell which surrounds a rigid carrier and whose end portions surround discrete antifriction bearings. The intermediate portion of the shell surrounds one or more rows of hydrostatic supporting elements which can be acted upon by adjustable fluid-operated motors to change the shape of the intermediate portion in a plane including the axes of the one roll and the neighboring roll as well as at right angles to such plane. Stresses which are applied to the bearings for the end portions of the shell are monitored by several sensors which transmit signals to a control system to regulate the deformation of the shell in such a way that the stresses upon the bearings are minimized or reduced to zero. This enables the intermediate portion of the shell to undergo deformation which is best suited for optimum treatment of the material passing through the nip of the one roll and the neighboring roll.
摘要:
A device for separating the rollers of a calender with a suspended spindle held at its upper end on the calender frame or the uppermost roller bearing on each calender side with supporting members which are adjustable in the longitudinal direction of the spindle and which when lifting the rollers from each other abut from below against supporting parts of the roller bearings and are adapted to be secured against rotation. The suspended spindle is divided into screw elements which respectively are associated with each intermediate roller and which have their end sections provided with threaded sections oriented in opposite directions. These screw elements are adjustable independently of each other. The supporting members provided between the threaded sections oriented in opposite directions are adjustable toward and away from the supporting parts of the roller bearings.
摘要:
Deflection adjustment roll and process of operating deflection adjustment roll. Deflection adjustment roll includes a yoke, antifriction bearings, which are lubricated with a liquid, a roll jacket which is pivotably coupled to the yoke via the antifriction bearings, and a sealing arrangement coupled to a coolant supply. A first disposal path is structured and arranged to guide a lubricant stream from the antifriction bearing, and a second disposal path, which is separate from the first disposal path, is structured and arranged for guiding a coolant stream from the sealing arrangement.
摘要:
Sealing arrangement between relatively rotatable components that includes a first component having a cylindrical circumferential surface on one of an interior and exterior circumference, and a second component having a ring groove open toward the circumferential surface. A ring-shaped carrier is arranged to be displaceable in the ring groove, a centering rod is arranged to guide the ring-shaped carrier on the circumferential surface, and a radial lip seal is arranged to rest against the circumferential surface in an elastic manner. An axial seal is arranged to rest against a side wall of the ring groove, and an anti-twisting device is coupled to the ring-shaped carrier and arranged to enable a limited range of motion in all directions of a radial plane.
摘要:
Deflection adjustment roll and process for supporting a roll jacket on a crosspiece of the deflection compensation roll. The deflection compensation roll includes a crosspiece, roller bearings composed of radial bearings and at least one hydrostatic bearing arrangement, and a roll jacket, which is rotatably supported on the crosspiece by the roller bearings. The at least one hydrostatic bearing arrangement acts in the axial direction. The process includes positioning radial roller bearings each bearing end of the deflection compensation roll and between the crosspiece and the roll jacket, wherein the radial roller bearings absorb radial forces, and positioning at least one hydrostatic bearing arrangement between the crosspiece and the roll jacket, wherein the at least one hydrostatic bearing arrangement absorbs axial forces.
摘要:
A roll assembly for use in calenders has a non-rotatable carrier which is surrounded by a rotatable and radially movable hollow cylindrical shell. At least one end of the shell is driven by a pair of gears one of which is mounted in an annular bearing member surrounding a portion of the carrier and the other of which is connected with the one end of the shell. The bearing member shares the radial movements of the shell relative to the carrier. To this end, the radial position of the shell is monitored by one or two sensors in the form of first cylinder and piston units, and the bearing member is adjustable by two second cylinder and piston units. The cylinder chamber of each first unit is connected in circuit with the cylinder chamber of a different second unit, and the ratio of cross-sectional areas of the pistons of the first units to the cross-sectional areas of pistons of the second units is selected in such a way that the radial displacement of the bearing member matches or approximates the radial displacement of the shell. This prevents the application of pronounced stresses to the gears. The fluid in the two circuits is maintained above atmospheric pressure.
摘要:
A roll for use in a calender has a stationary carrier which is surrounded by a hollow cylindrical shell with the interposition of a hydraulically operated displacing unit which can flex selected portions of the shell when necessary so as to establish a preselected nip between the peripheral surface of the shell and the shell of an adjoining roll. The hydrostatic displacing unit is flanked by two antifriction bearings which operate between the carrier and the shell and are lubricated by a circuit which is independent of the circuit that supplies hydraulic fluid to the displacing unit. This renders it possible to use in the displacing unit a fluid whose temperature is much higher than the maximum permissible temperature of lubricant for the bearings. The bearings are sealed from the respective ends of the displacing unit by single seals or by multiple seals, and any leak fluid which penetrates beyond the neighboring seal is evacuated through one or more channels in the carrier and/or in the shell. Lubricant for the bearings may but need not be identical with hydraulic fluid which is supplied to the displacing unit.
摘要:
A calender wherein a permanently installed main roll cooperates with at least one exchangeable roll to provide a nip for the passage of a web of paper or the like. The end portions of the exchangeable roll are mounted in bearings which are insertable into and extractible from sockets provided in levers which are pivotably mounted in the frame of the calender. The calender has a transporting unit which is provided with grippers for the bearings and with motors which reciprocate the grippers to extract the bearings from their sockets after the levers are pivoted to positions in which the exchangeable roll is spaced apart from the main roll. The transporting unit thereupon transfers the exchangeable roll onto a mobile rack which can be transported to a station where the exchangeable roll is repaired. The same rack or a discrete second rack can deliver a refurbished exchangeable roll to the transporting unit for introduction of the bearings on the refurbished roll into the sockets on the levers in the frame of the calender before the levers are pivoted to move the refurbished roll into engagement with a running web or with the main roll. Locking devices are provided to releasably hold the bearings in their sockets, and additional locking devices are provided to releasably hold the bearings in sockets which are provided on the rack or racks. The transporting unit can constitute a robot whose grippers then constitute effectors and whose operation is automated to start a roll exchanging operation as soon as one or more sensors in the calender ascertain that the quality of the exchangeable roll is unsatisfactory for further treatment of running webs.
摘要:
A pressure roll for use in a calender has a beam whose end portions are mounted in a stationary frame and which is spacedly surrounded by a hollow cylindrical shell. Groups of hydrostatic supporting elements are installed in the space between the shell and the beam, and each such group has several supporting elements, as considered in the circumferential direction of the shell. Each supporting element has several hydraulic pressure transmitting cylinder and piston units which are adjacent to each other, as considered in the circumferential direction of the shell. The axis of the shell is held in a supporting plane which includes the axis of the pressure roll as well as the axis of an adjacent roll, and such retention of the axis of the shell in the supporting plane is effected exclusively by regulating the pressure of hydraulic fluid in selected pressure transmitting units. The end portions of the shell are movable radially of the respective portions of the beam.