Abstract:
A high pressure liquid nozzle housing encloses a self-rotating speed-controlled nozzle. A cylindrical sleeve in the housing forms an inwardly facing friction surface engageable by a nozzle-driven friction generating speed control mechanism to provide increasing retarding force on the nozzle as nozzle speed increases for controlling maximum nozzle rotational speed. The speed control mechanism includes a radially expandable helical coil spring rotatable with the nozzle with its windings at low nozzle speeds slightly spaced from the sleeve. An input end of the coil spring is driven by the nozzle structure in a direction tending to unwind the spring and increase its outer diameter in response to rotation of the nozzle. An output end of the coil spring rotatably drives a cluster of centrifugal weights which are spring biased away from the sleeve and which at low nozzle rotation speeds also remain spaced from the sleeve. At higher speeds of nozzle rotation the weights move outwardly and frictionally engage the sleeve and provide a drag on the output end of the spring to aid in unwinding the spring, increasing its diameter and moving it with progressively increasing force into friction creating engagement with the sleeve to provide progressively increased retarding force against nozzle rotation as nozzle speed increases. The weights and spring retarding forces combine, but the spring retarding force is several times the retarding at the weights when an equilibrium between retarding forces and opposing jet stream nozzle reaction is reached at maximum nozzle speed.
Abstract:
A nozzle assembly includes a hollow nozzle body having a central bore and a plurality of ports extending through the body from the central bore; a switching valve assembly disposed in the central bore that directs fluid flow to ports upon application of fluid flow above a predetermined threshold to the inlet and direct fluid flow to different ports upon fluid flow having subsequently dropped below the predetermined threshold and then exceeding the predetermined threshold; and a flow insert configured to replace the switching valve assembly for directing flow through all of the ports when switching functionality is not needed. This flow insert may be made of a low pressure material such as a polymer.
Abstract:
A system and method for cleaning of heat exchanger tubes including an assembly, an indexer, and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.
Abstract:
A system for distinguishing target metal objects from each other in close proximity to each other. The method includes transmitting a first sinusoid signal via a first transmit coil to a first receive coil in close proximity to the first transmit coil; transmitting a second sinusoidal signal at a second frequency and amplitude different from the first frequency and amplitude to a second receive coil arranged in close proximity to the second transmit coil and in close proximity to the first receive coil such that received signals in the first and second receive coils include first and second frequency signals from the other of the first and second transmit coils. The received signals are separated via frequency domain multiplexing. The signals are compared to detect a presence of the target having a signal magnitude different from the first received signal and the received second signal and a known reference point.
Abstract:
A data logger device for monitoring operation of a flexible lance drive apparatus is disclosed that includes a cylindrical housing removably connected to an air fluid pressure line to the drive apparatus, a circuit board mounted in the housing, a pressure sensing switch mounted on the circuit board and communicating with the fluid in the pressure line, and a processor and memory on the board operable to log time at which the switch changes state between two predetermined states.
Abstract:
A frame apparatus for holding a flexible lance positioning drive device adjacent to and spaced from a heat exchanger tube sheet includes an upper guide rail carrying a movable carriage supporting a drive positioner rail having a drive support carriage and an air motor drive assembly fastened to each of the carriages, each air motor drive assembly comprising an air motor having a shaft driving a spur gear through a worm gear reducer, wherein the spur gear is carried within a spur gear housing fastened to the worm gear reducer, and the air motor assembly is fastened to the carriage via the spur gear housing. The spur gear housing is selectively rotatable on the carriage between a locked position with the spur gear engaging the rail to which the carriage is mounted and an unlocked position with the spur gear disengaged with the rail to which the carriage is mounted.
Abstract:
An apparatus for sensing an obstruction within a tube being cleaned and repetitively advancing and retracting a flexible high pressure fluid cleaning lance within the tube is disclosed. The apparatus monitors drive roller/belt position and actual hose position, compares the belt (expected travel) to hose position (travel) and generates a position difference, or mismatch. If the mismatch is above a predetermined level, the drive motor direction is reversed for a predetermined time interval, and forward operation restored after the predetermined time interval; and the sequence of repeating the reversing and restoring operations is continued until the position difference or mismatch no longer exceeds the predetermined difference threshold.
Abstract:
A snout apparatus for guiding high pressure flexible lances between a lance drive apparatus and a flexible lance positioner apparatus includes one of a male tubular connector and a female tubular connector fitting adapted to fasten to a flexible lance drive apparatus, another one of a male and a female tubular connector fitting adapted to fasten to a flexible lance positioner, and a plurality of segments connected together in series so as to connect in series between the one and another connector fittings. Each segment may include a cylindrical tube portion sized to receive and pass therethrough flexible lances and a tubular collar portion connected to the tube portion. The collar portion has peripheral arcuate closed slots adjacent to and spaced around a distal end of the collar portion. Shoulder bolt fasteners are each fastened to a next segment tube portion and extend through one of the closed slots.
Abstract:
A flexible high pressure fluid cleaning lance drive apparatus includes a guide rail having a longitudinal axis adapted to be positioned within a boiler water box and aligned in a fixed position with respect to a central axis of the water box. A tractor drive module is mounted on the guide rail, a helix clad high pressure fluid hose drive module is mounted on the guide rail operable to propel a flexible lance helix clad hose through the drive module along an axis parallel to the guide rail longitudinal axis, and a right angle guide rotator module is mounted on the guide rail and connected to the tractor module for positioning a rotatable high pressure nozzle carried by the helix clad hose within a guide tube attached to the rotator module.