Abstract:
A stator core capable of improving stator core segments in assemblability, positioning accuracy and rigidity is provided. A stator core includes a plurality of stator core segments, and a yoke part of each stator core segment has a first junction and a second junction joined to other adjacent stator core segments. A protrusion is formed at the first junction, and a recess capable of receiving the protrusion is formed at the second junction. The opening area of the recess increases from a deepest section of the recess to an opening of the recess. In the yoke part, a first caulking site where the stator core segment is caulked in an axial direction is formed on an arc passing through the central part of a radial length of the protrusion and extending in a circumferential direction.
Abstract:
A stator core comprises a laminated part made by stacking a plurality of sheet-like plates and one sheet-like plate into an integral unit in a manner to form dimple portions on both surfaces in the stacking direction thereof, and side plates each having extended portions and nib portions formed on a surface opposite the side where the extended portions are provided and disposed in a manner to sandwich the both surfaces of the laminated part, wherein the laminated part and the side plates are fastened together by inserting the nib portions on the side plates into the dimple portions formed on the laminated part.
Abstract:
A method of manufacturing a laminated stator core includes: forming a band-shaped yoke core sub-piece having a shape that an outer half is developed in a straight line when a yoke portion of the laminated stator core is divided into two halves in the width direction by punching a metal plate; forming an outer laminated yoke body by winding and laminating the band-shaped yoke core sub-piece in a spiral shape and coupling it in a caulking manner; forming an inner yoke-attachment magnetic core sub-piece having an inner yoke sub-portion obtained by dividing the inner half in a unit of magnetic poles when the yoke portion of the laminated stator core is divided into two halves in the width direction, by punching a metal plate; forming an inner yoke-attachment laminated magnetic sub-body by laminating and coupling a predetermined number of the inner yoke-attachment magnetic core sub-pieces to each other in a caulking manner; forming an intermediate assembly in which the inner yoke sub-portions form a ring shape by winding a coil on the inner yoke-attachment laminated magnetic sub-body and connecting the ends of the inner yoke sub-portions in a predetermined number of the inner yoke-attachment laminated magnetic sub-bodies to each other; and coupling the inner yoke-attachment laminated magnetic sub-bodies to the outer laminated yoke body by shrink-fitting the outer laminated yoke body to the outer circumference of the intermediate assembly.
Abstract:
A motor includes a core having a plurality of laminations, which are stacked together and an end-plate provided at an end surface of the core and supporting the core, wherein the end-plate is formed by pressing a hollow material in one direction thereof in order to plastically deform the hollow material in a plate-shape.
Abstract:
Stator core of motor stator is equipped with a segmented core connecting body which connects in an annular shape a segmented core having a structure whereby laminated core plates are connected and held in place in a laminated state. To connect and fix core laminated plates by clamping, first and second dowels formed in each core laminated plate are used to connect and fix common rings by pressure-fitting them to the first and second end faces at either side of the segmented core connecting body, thus integrating the segmented core connecting body. The segmented core connecting body can be integrated with a simple operation, thus significantly reducing the assembly time for the stator core.
Abstract:
An alternator of high quality and high performance includes a rotor, a stator core arranged so as to surround the rotor and having a plurality of axially extending slots arranged at a predetermined circumferential pitch, and a stator having a stator winding fitted into the slots. The stator core includes element iron cores of a hexahedral shape which are deformed to curve, with their adjacent end faces being abutted and bonded to each other, each of the element iron cores being composed of thin steel plates laminated and integrated with one another, with concave and convex portions formed on the thin steel plates being fitting with each other. The concave and convex portions are formed on a borderline between a compressive region of the stator core at an inner diameter side thereof and a tensile region of the stator core at an outer diameter side thereof.
Abstract:
In a laminated iron core (10) in which plural iron core pieces (13, 14, 15) are laminated through caulking projections (22, 24) and caulking holes (21, 23, 25) in which the caulking projections are fitted, and in the iron core pieces except a lowermost layer, the caulking projections and the caulking holes are formed at different positions of a same radius from a rotation center at skewing of the iron core pieces, and the caulking hole is longer in a circumferential direction than the caulking projection fitted in the caulking hole, and when the caulking projection of the iron core piece of an upper layer is fitted in the caulking hole of the iron core piece, a gap is formed in the circumferential direction of each of the caulking holes.
Abstract:
An electric motor for electric hand power tools has a housing, a stator received in the housing and having a stator body composed of a plurality of axially abutting lamellas, at least one of the lamellas located in at least one end side end region of the stator body having raised portions which axially extend over a lamella surface, the stator body being clamped between radially extending housing parts in an axially force-transmitting manner.
Abstract:
A core lamination structure in a motor is constructed such that a plurality of lamination sheets of a predetermined shape are laminated to form a laminated body, that is, a unit lamination core. The unit lamination core formed by the plurality of lamination sheets is fixedly coupled by a caulking portion or a coupling portion formed on the respective lamination sheet and connected with the adjacent lamination sheets to be in a row. In this way, a fabricating process of the unit lamination core is made to be easy and simple to reduce time for fabricating, and a curvature for a curved surface portion of the unit lamination core can be changed so that the present invention can be applied to various motors according to the capacity or the size of the motor.
Abstract:
An electric motor for electric hand power tools has a housing, a stator received in the housing and having a stator body composed of a plurality of axially abutting lamellas, at least one of the lamellas located in at least one end side end region of the stator body having raised portions which axially extend over a lamella surface, the stator body being clamped between radially extending housing parts in an axially force-transmitting manner.