Abstract:
A test pattern is printed and thereafter scanned with a carriage-mounted optical sensor in order to automatically calibrate relative location and alignment between the separate printheads such as CYMK printheads in both the X-axis (media advance) and the Y-axis (carriage scan). To improve the precision of the calibration, the system and method employ small subset groupings of multiple test pattern samples with common reference markings. Each different test pattern is formed by multiple pairs of spaced-apart bars printed by each printhead in a subset associated with a common reference mark such as a magenta reference bar, and the resulting optically sensed measurements may then be averaged over the entire pattern.
Abstract:
A technique for printing a test pattern for calibrating a plurality of different color ink printheads includes printing a sequence of rows in a carriage scan direction, with at least some rows being printed at different constant speeds, respectively. Each row includes a repeated pattern of spaced apart blocks from one printhead which are optically scanned to determine the relative offset positions of the blocks as compared to another row in the test pattern. A single optimized adjustment is then determined. At least one portion of the test pattern is printed in a first direction scan, and is optically sensed in a return opposition direction scan. This technique is particularly useful for bi-directional color printing, and includes a print warming pattern in advance of the actual test pattern.