Abstract:
The disclosure presents processes for improving the design phase of plastic material lined tubular structures used downhole of a borehole. A plastic material lined tubular structure model is utilized for tubular structures that have a metal layer, a grout layer, and a plastic material layer. The model can use a modified wall thickness for the metal layer. A strength model can be applied to the modified critical dimensions, e.g., wall thickness parameters. A thermal model can be applied to the tubular structure to determine pressure and temperature parameters. The strength model and the thermal model outputs can be utilized by a stress analyzer to determine loads, safety factors, and design limit parameters. The plastic material lined tubular structure model can enable more efficient use of tubular structures, designing a longer operational lifetime, such as in acidic environments, or the use of thinner structures while maintaining a satisfactory operational lifetime.
Abstract:
Systems and methods for determining vector-ratio safety factors for wellbore tubular design are provided. Pressure and temperature data for at least one load point along a tubular component of a wellbore are obtained. An effective failure axial load expected at the load point is calculated during a downhole operation to be performed along one or more sections of the wellbore within a subsurface formation, based on the obtained data. An upper boundary and a lower boundary for the effective failure axial load are determined, based on physical properties of the tubular component at the load point. A midpoint of the effective failure axial load is calculated based on the upper and lower boundaries. A critical failure differential pressure is calculated, based on the midpoint of the effective failure axial load. A vector-ratio safety factor is calculated, based on the critical failure differential pressure relative to the effective failure axial load.
Abstract:
Systems and methods for simulating the effects of syntactic foam on annular pressure buildup during annular fluid expansion in a wellbore to mitigate annular pressure buildup in the wellbore.
Abstract:
Estimating casing wear during a reciprocation portion of a drilling operation may take into account the forces that cause casing wear during the up and down strokes independently. For example, during a drilling operation, a method may include reciprocating the drill string through the wellbore for a plurality of up strokes and a plurality of down strokes according to reciprocation parameters; calculating an up stroke normal force and a down stroke normal force for the casing or a section thereof; calculating up and down stroke casing wears based on the up and down stroke normal forces, respectively, using a reciprocation casing wear model; calculating a reciprocation casing wear based on the up and down stroke casing wears; and calculating a total casing wear for the casing or the section thereof based on the reciprocation casing wear using a total casing wear model.
Abstract:
Estimating casing wear for individual portions or lengths of a casing may take into account that individual drill string sections cause different amounts of casing wear based on the physical and material properties of each drill string section. In some instances, a method performed during a drilling operation may involve tracking a location of the plurality of drill string sections along the wellbore; corresponding a casing section with the drill string wear factors of the drill string sections radially proximate to the casing section the drilling intervals of the drilling operations; and calculating a drilling casing wear for the casing section based on the drill string wear factors corresponding to the casing section.
Abstract:
Systems and methods for simulating the effects of syntactic foam on annular pressure buildup during annular fluid expansion in a wellbore to mitigate annular pressure buildup in the wellbore.