Abstract:
There is provided a press brake that can improve forming accuracy in partial bending. A press brake includes: a conveying mechanism that intermittently conveys a workpiece; a die including a pair of shoulder portions and a groove portion located between the pair of shoulder portions, the pair of shoulder portions being arranged away from each other in a conveying direction of the workpiece and supporting a rear surface of the workpiece; a backup plate that extends on the pair of shoulder portions, covers the groove portion, and is interposed between the die and the workpiece; and a punch that moves relative to the die so as to approach the die each time the conveying mechanism stops conveying the workpiece and presses the workpiece so as to bend the workpiece within an elastic deformation region of the backup plate.
Abstract:
An electronic angle measuring device for measuring the bending angle between the legs (4) of a metal sheet (5) having a sensor element (7) which delivers angle-equivalent signals in a contact-free manner to a signal processing device (9) comprising a microprocessor and a memory unit which is connected to a digital display (10) is described. In order to create advantageous measurement conditions, it is proposed that a sensor element (7) which deflects a laser beam through a rotating mirror onto the two legs (4) of the metal sheet (5) and which forms a measured value from the reflection beam received in the emission direction, the signal processing device (9) with the microprocessor and the memory unit as well as the digital display (10) form an angle measuring device (6) which can be fastened to an upper tool (1) of a bending machine and which can be used as a manual measuring device (6).
Abstract:
The invention relates to a device for working sheet-like material, such as a press brake for bending steel sheet. The device includes: a frame; two, relative to each other movable, substantially parallel beams for working the sheet-like material, which beams are connected to the frame; driving means for driving the substantially parallel beams away or towards each other; at least one spring means, connected at a horizontal position along said beams for urging the beams away from each other; wherein the spring means have a spring constant that is adjustable.
Abstract:
A bending machine includes a frame, a punch holder provided on the frame, a die holder provided on the frame, a pressing mechanism for pressing a punch toward a die, a first deflection detector for detecting a stroke of the punch, a second deflection detector for detecting an actual displacement of the punch, and a controller; and the controller previously stores a relation between a deflection of the frame and a specification of a sheet material, calculates an actual deflection of the frame by subtracting a detection value of the second deflection detector from a detection value of the first deflection detector, gets a target deflection of the frame based on the relation stored, and controls the pressing mechanism so that the actual deflection becomes consistent with the target deflection. According to the bending machine, working efficiency can be improved by rendering a trial bending unnecessary.
Abstract:
A press machine includes a lifting mechanism that selectively lowers and lifts a die on a movable side. The lifting mechanism includes a motor driven lifting unit using a servomotor as a drive source thereof, and a hydraulically driven lifting unit using a hydraulic actuator as a drive source thereof. The lifting mechanism is controlled so as to enable the motor driven lifting unit to move the die on the movable side from a standby position to a drive system changeover position immediately before a press start position at which the die on the movable side starts contacting a workpiece to be processed and so as to enable the hydraulically driven lifting unit to move the die on the movable side from the drive system changeover position to a top dead center position.
Abstract:
An adjustment compensator device for a press brake die includes an elongate engagement member, an elongate die holder, an elongate primary adjustment wedge and at least two elongate secondary adjustment wedges. The elongate primary adjustment wedge is positioned between and extending along at least a portion of the elongate engagement member and the elongated die holder, and at least a portion of primary adjustment wedge is adjustable in a direction transverse to an elongate length of the engagement member. The at least two elongate secondary adjustment wedges have a length wherein each of the secondary adjustment wedges is less than a length of the primary adjustment wedge. The elongate secondary adjustment wedges are positioned end to end in a direction along a length of the die holder and positioned between the engagement member and the die holder. Each of the elongate secondary adjustment wedges is adjustable in a direction transverse to the elongate length of the engagement member.
Abstract:
Method of correcting a bending operation performed by a press brake, the bottom beam of which contains deformation compensation cylinders, in which a calibration nomogram is pre-recorded using very short calibration pieces, this nomogram establishing a correspondence between the forces measured at the side frames and the pressures applicable to the compensation cylinders in order to keep the bottom beam substantially straight. During a subsequent bending operation, pressure values resulting from this nomogram are applied to the compensation cylinders according to the forces measured at the side frames. A bottom dead center is recalculated by taking account of the deformation of the top beam, the deformation of the side frames, the actual length and thickness of the piece, and the spring effect.
Abstract:
A method of producing a workpiece by bending a panel in a bending press, in particular an edge bending press, with measures for compensating deformations of the edge bending press due to load. The measures involve detecting the displacement forces of drive means whilst the panel is being bent at a bending depth of the bending tools that is slightly shorter than a bending depth needed to produce a predefined bending angle. From the detected displacement forces, the bending deformation of the press beams corresponding to them are determined and the displacement force of the drive means is reduced, after which a compensating device is displaced in order to set a complementary camber in support surfaces for the bending tools or tool holders, and the panel is finally bent by displacing the press beam to the bending depth corresponding to the predefined bending angle.
Abstract:
The invention concerns a bending machine comprising a machine frame, and upper bar and a lower bar mounted on the frame and mutually mobile, a bending bar mounted on the frame, a bending bar mounted on the frame and mobile relative to the frame, to the upper bar and to the lower bar, said bending bar being provided with a support and a bending tool pressing on said support via a bending device actuated by a control unit. The invention aims at making the bending adjustment faster and more accurate. Therefor, said bending device is equipped with an adjusting device capable of being used during a bending operation; the adjusting device, which is actuated by the control unit, can be controlled during a bending operation; at least one sensor associated with the control unit enables detection, through the adjusting device of an adjustment performed by the control unit. For a given bending operation, the control unit determines at least one bending parameter for the bending device, the bending bar tool being set in a substantially flexure-free position at the end of the bending operation.