Method for changing force control gain and die cushion control apparatus
    41.
    发明授权
    Method for changing force control gain and die cushion control apparatus 有权
    改变力控制增益和模具缓冲控制装置的方法

    公开(公告)号:US07757526B2

    公开(公告)日:2010-07-20

    申请号:US11857620

    申请日:2007-09-19

    IPC分类号: B21C51/00

    摘要: A method for changing a force control gain expressed as a ratio of force error to velocity command value in a control circuit performing a force control of a servo motor driving a die cushion disposed opposite to a slide in a press machine. The method includes: obtaining a difference between a displacement of the slide and a displacement of the die cushion in a state in which the slide and the die cushion collide with and are exerting force on each other; detecting the force when the difference of the displacements is obtained; calculating a spring constant of a structural portion based on a proportionality between the difference of the displacements and the force, when regarding the structural portion including the slide and the die cushion as an elastic structure; and changing the force control gain based on the spring constant using a fixed proportionality that exists between the force control gain and a reciprocal of the spring constant.

    摘要翻译: 一种用于在执行对在压机中与滑块相对设置的模座的驱动伺服电动机的力控制的控制电路中,改变表示为力误差与速度指令值的比的力控制增益的方法。 该方法包括:在滑块和模座碰撞并且彼此施加力的状态下,获得滑块的位移和模具垫的位移之间的差异; 当获得位移的差异时检测力; 当关于包括滑动件和模具衬垫的结构部分作为弹性结构时,基于位移的差异和力之间的比例来计算结构部分的弹簧常数; 并且使用存在于力控制增益和弹簧常数的倒数之间的固定比例度,基于弹簧常数来改变力控制增益。

    MOTOR DRIVE APPARATUS EQUIPPED WITH DYNAMIC BRAKING CIRCUIT FAULT DETECTION CAPABILITY
    42.
    发明申请
    MOTOR DRIVE APPARATUS EQUIPPED WITH DYNAMIC BRAKING CIRCUIT FAULT DETECTION CAPABILITY 有权
    装有动态制动电路的电机驱动装置故障检测能力

    公开(公告)号:US20090174349A1

    公开(公告)日:2009-07-09

    申请号:US12324972

    申请日:2008-11-28

    IPC分类号: H02P6/24 H02P3/12

    CPC分类号: H02P3/18 G01R31/024

    摘要: A motor drive apparatus 1 having a dynamic braking circuit 5 for producing a deceleration torque utilizing a braking force caused by a synchronous motor 4 acting as a generator when the synchronous motor 4 is deenergized, is equipped with a dynamic braking circuit fault detection capability, and comprises: a DC power supply 2 which is obtained by rectifying input AC power; voltage application means 2, 3, 10, 11 for applying a voltage to the windings of the synchronous motor 4 and to the dynamic braking circuit 5 for a predetermined length of time by switching power transistors A to F connected to the DC power supply 2; current detection means 6 for detecting the value of a current flowing from the power transistors A to F; and fault checking means 11 for checking the dynamic braking circuit 5 for the presence or absence of a fault, based on the current value detected by the current detection means 6 and on a predefined threshold value. With this configuration, detection of faults in the dynamic braking circuit is accomplished without requiring the addition of a contact signal or a control circuit.

    摘要翻译: 具有动力制动电路5的电动机驱动装置1配备动态制动电路故障检测能力,该动力制动电路5利用在同步电动机4断电时作为发电机的同步电动机4产生的制动力产生减速转矩, 包括:通过整流输入AC电力获得的直流电源2; 通过连接到直流电源2的功率晶体管A至F将电压施加到同步电动机4的绕组和动态制动电路5达预定时间长度的电压施加装置2,3,10,11; 用于检测从功率晶体管A到F的电流值的电流检测装置6; 以及用于根据由电流检测装置6检测到的电流值和预定义的阈值来检查动态制动电路5是否存在故障的故障检查装置11。 利用这种配置,可以在不需要添加接触信号或控制电路的情况下实现动态制动电路中的故障的检测。

    Die cushion mechanism, and apparatus and method for controlling the same
    43.
    发明授权
    Die cushion mechanism, and apparatus and method for controlling the same 有权
    模具缓冲机构及其控制装置及方法

    公开(公告)号:US07461530B2

    公开(公告)日:2008-12-09

    申请号:US11265078

    申请日:2005-11-03

    IPC分类号: B21C51/00

    摘要: A control apparatus for controlling a die cushion mechanism including a servo-motor as a drive source and producing a force adapted to be applied to a slide in a press machine. The control apparatus includes a force commanding section for commanding a force to be produced by the die cushion mechanism; a force detecting section for detecting the force produced by the die cushion mechanism; a motor-speed detecting section for detecting an operating speed of the servo-motor; a slide-speed detecting section for detecting a moving speed of the slide; and a force controlling section for executing a force control on the servo-motor, based on a force command value commanded by the force commanding section, a force detected value detected by the force detecting section, a motor-speed detected value detected by the motor-speed detecting section and a slide-speed detected value detected by the slide-speed detecting section.

    摘要翻译: 一种用于控制模具缓冲机构的控制装置,其包括作为驱动源的伺服电动机,并且产生适于施加到冲压机中的滑块的力。 控制装置包括用于指示由模具缓冲机构产生的力的力指令部分; 用于检测由模具缓冲机构产生的力的力检测部分; 电动机速度检测部,用于检测伺服电动机的运转速度; 用于检测滑块的移动速度的滑块速度检测部分; 以及力控制部,其基于由所述力指令部指定的力指令值,由所述力检测部检测到的力检测值,对所述伺服电动机进行力控制,由所述电动机检测出的电动机速度检测值 速度检测部和由滑动速度检测部检测到的滑动速度检测值。

    Control device for a die cushion mechanism
    44.
    发明授权
    Control device for a die cushion mechanism 有权
    模具缓冲机构的控制装置

    公开(公告)号:US07401492B2

    公开(公告)日:2008-07-22

    申请号:US11470510

    申请日:2006-09-06

    IPC分类号: B21J9/18

    摘要: A control device (10) for a die cushion mechanism that produces a force for a slide (24) in a press machine, comprising slide velocity command-forming means (61) for forming a velocity command for the slide (24), die cushion velocity command-forming means (62) for forming a velocity command for said die cushion (20), and velocity relation calculation means (65) for calculating a velocity relation between the velocity of the slide and the velocity of the die cushion based on a rate of increase (dF) in the force produced between the slide and the die cushion immediately after the collision of the slide with the die cushion. The cushion velocity command-forming means forms the velocity command for the die cushion based upon the slide velocity command formed by the slide velocity command-forming means and upon the velocity relation calculated by the velocity relation-calculation means. This makes it possible to form an optimum velocity command for the slide and/or the die cushion.

    摘要翻译: 一种用于在冲压机中产生滑块(24)的力的冲模缓冲机构的控制装置(10),包括用于形成用于滑块(24)的速度指令的滑动速度指令形成装置(61) 用于形成用于所述模具衬垫(20)的速度指令的速度指令形成装置(62),以及速度关系计算装置(65),用于计算滑块的速度和模具缓冲垫的速度之间的速度关系 在滑块与模具座碰撞之后立即在滑块和模具垫之间产生的力的增加速度(dF)。 缓冲速度指令形成装置基于由滑动速度指令形成装置形成的滑动速度指令和由速度关系计算装置计算出的速度关系,形成模具缓冲器的速度指令。 这使得可以形成用于滑动件和/或模具衬垫的最佳速度命令。

    Imaging System
    45.
    发明申请
    Imaging System 审中-公开
    成像系统

    公开(公告)号:US20080012942A1

    公开(公告)日:2008-01-17

    申请号:US10584008

    申请日:2003-12-25

    IPC分类号: H04N5/33 H04N9/68

    CPC分类号: H04N5/2352 H04N5/2354

    摘要: An imaging system includes an infrared lamp to emit infrared light, a CCD camera (5) to pick up an image of a place irradiated with the infrared lamp and convert the picked-up image into an electric signal, and an image processing unit (7) to periodically change a signal accumulation time of the CCD camera and periodically and continuously provide images of different exposure values. The image processing unit extracts a high-brightness block surrounded with a medium-brightness area from a first image of the periodically provided images, and according to a degree of the medium-brightness area, controls a signal accumulation time of a second image to be picked up.

    摘要翻译: 成像系统包括发射红外光的红外灯,CCD摄像机(5),用于拾取用红外灯照射的场所的图像,并将拾取的图像转换为电信号;以及图像处理单元(7) )周期性地改变CCD摄像机的信号累积时间并周期性地连续地提供不同曝光值的图像。 图像处理单元从周期性提供的图像的第一图像中提取由中等亮度区域包围的高亮度块,并且根据中等亮度区域的程度,将第二图像的信号累积时间控制为 已接。

    Motor control system
    46.
    发明授权
    Motor control system 失效
    电机控制系统

    公开(公告)号:US07248014B2

    公开(公告)日:2007-07-24

    申请号:US10461331

    申请日:2003-06-16

    IPC分类号: G05B1/00

    CPC分类号: G05B19/19

    摘要: A motor control system capable of securing stability and rapidity of motion even in a machine where the stability varies in accordance with a position of a driven member. The driven member and a motor for driving the driven member are operatively connected through a transmission mechanism including a nonlinear element such that a rate of change of the position of the driven member with respect to the position of the motor varies in dependence on the position of the motor. Optimum values of multiplier factors of operation constants with respect to the position of the driven member or the rotational position of the motor for the position control and the velocity control are stored in a data table. The values of the multiplier factors of the operation constants for a present position of the driven member or a present position of the motor are determined using the data table and the determined values of the multiplier factors are multiplied by reference operation constants to update the operation constants. The position and/or velocity control processing is performed using the updated optimum operation constants in accordance with the present position of the driven member or the present rotational position of the motor.

    摘要翻译: 一种电机控制系统,即使在稳定性根据被驱动构件的位置而变化的机器中,也能够确保运动的稳定性和快速性。 从动构件和用于驱动从动构件的电动机通过包括非线性元件的传动机构可操作地连接,使得从动构件相对于电动机位置的位置的变化率根据 电机。 相对于从动构件的位置的操作常数的乘数因子或用于位置控制的电机的旋转位置和速度控制的最佳值存储在数据表中。 使用数据表确定从动构件的当前位置的操作常数的乘数因子或电动机的当前位置的值,并将乘数因子的确定值乘以参考运算常数以更新运算常数 。 根据从动构件的当前位置或电动机的当前旋转位置,使用更新的最佳操作常数来执行位置和/或速度控制处理。

    Machine having movable unit to be controllably driven by servo motor
    47.
    发明申请
    Machine having movable unit to be controllably driven by servo motor 有权
    具有由伺服电机可控地驱动的可动单元的机器

    公开(公告)号:US20070052383A1

    公开(公告)日:2007-03-08

    申请号:US11498041

    申请日:2006-08-03

    IPC分类号: G05D13/00

    摘要: A speed region of a motor is divided into a region lower than a first switch speed VS1, a region higher than a second switch speed VS2 and a region between the first and second switch speeds. An abnormal load determination level to be compared with an estimated load obtained by an observer is set for each of the regions. An abnormal load determination level AL4 applied when an acceleration exceeds a threshold value is set. The abnormal load determination level AL4 is used for comparison with the estimated load until a predetermined period of time elapses after the acceleration to be commanded to the motor, which once exceeded the threshold level, drops. In other cases, the estimated load is compared with the abnormal load determination level having a value according to the speed. If the estimated load exceeds the compared abnormal load determination level, it is judged that a collision is detected.

    摘要翻译: 电动机的速度区域被划分为低于第一开关速度VS1,高于第二开关速度VS2的区域和第一和第二开关速度之间的区域的区域。 针对每个区域设定要与观察者获得的估计负载进行比较的异常负载确定水平。 设定当加速度超过阈值时施加的异常负载判定水平AL 4。 异常负载判定电平AL4用于与估计的负载进行比较,直到在超过阈值电平的电动机被命令的加速后经过预定时间段时。 在其他情况下,将估计负载与根据速度具有值的异常负载确定水平进行比较。 如果估计负载超过比较的异常负载判定水平,则判断为检测到碰撞。

    Die cushion mechanism, and device and method for controlling the same
    48.
    发明申请
    Die cushion mechanism, and device and method for controlling the same 有权
    模具缓冲机构及其控制装置及方法

    公开(公告)号:US20070006632A1

    公开(公告)日:2007-01-11

    申请号:US11478633

    申请日:2006-07-03

    IPC分类号: B21D24/10

    摘要: A device for controlling a die cushion mechanism including a servo-motor as a drive source and producing a force adapted to be applied to a slide in a press machine. The device includes a section for commanding a force to be produced by the die cushion mechanism; a section for detecting a force produced by the die cushion mechanism and applied to the slide; a section for detecting a moving speed of the slide; and a section for executing a force control on the servo-motor. The force controlling section executes force controls in mutually different modes on the servo-motor, through mutually different control loops, one mode being provided for an initial stage defined from an instant when the die cushion mechanism starts producing the force to be applied to the slide until a predetermined subsequent instant, and another mode being provided for a succeeding stage defined after the predetermined subsequent instant, by using at least a slide-speed detected value detected by the slide-speed detecting section. The force controlling section includes a section for preparing a first speed-command value to be commanded to the servo-motor in the initial stage and a second speed-command value, different from the first speed-command value, to be commanded to the servo-motor in the succeeding stage

    摘要翻译: 一种用于控制模具缓冲机构的装置,其包括作为驱动源的伺服电动机,并且产生适于施加到冲压机中的滑块的力。 该装置包括用于指示由模具缓冲机构产生的力的部分; 用于检测由所述模具缓冲机构产生并施加到所述滑块的力的部分; 用于检测滑块的移动速度的部分; 以及用于在伺服电动机上执行力控制的部分。 力控制部通过相互不同的控制回路在伺服电动机上以相互不同的模式执行力控制,一个模式被提供用于从模具缓冲机构开始产生施加到滑块的力的时刻开始的初始阶段 直到预定的后续时刻,并且通过至少使用由滑动速度检测部检测到的滑动速度检测值,为在预定的后续时刻之后定义的后续阶段提供另一模式。 力控制部包括用于准备要在初始阶段对伺服电动机指令的第一速度指令值和与第一速度指令值不同的第二速度指令值的部分,以指令伺服 在接下来的阶段

    Control device for press machine
    49.
    发明申请
    Control device for press machine 有权
    冲压机控制装置

    公开(公告)号:US20070006631A1

    公开(公告)日:2007-01-11

    申请号:US11477345

    申请日:2006-06-30

    IPC分类号: B21D24/00

    CPC分类号: B21D24/02

    摘要: A control device for a press machine, by which one of the slide and the die cushion is suitably controlled, when a malfunction occurs in the other, such that the force between the slide and the die cushion does not excessively increase. The control device includes a slide control part for controlling the motion of the slide and a die cushion control part for controlling the motion of the die cushion. A first transmitter transmits an abnormal signal from the die cushion control part to the slide control part when a first detector detects a malfunction of the die cushion. The slide control part is configured to move the slide, when receiving the abnormal signal, such that the slide is away from the position of the die cushion at the time of receiving the abnormal signal by a certain distance and, to stop the slide.

    摘要翻译: 一种用于压力机的控制装置,当另一个故障发生时,滑块和模座中的一个被适当地控制,使得滑块和模座之间的力不会过大地增加。 控制装置包括用于控制滑块的运动的滑动控制部件和用于控制模具缓冲垫运动的模具缓冲控制部件。 当第一检测器检测到模具垫的故障时,第一发送器将来自模具缓冲控制部件的异常信号发送到滑动控制部件。 滑动控制部被配置为当接收到异常信号时使滑块移动,使得在接收异常信号一定距离时滑块远离模具座的位置,并停止滑动。

    Controller
    50.
    发明申请
    Controller 有权
    控制器

    公开(公告)号:US20060158143A1

    公开(公告)日:2006-07-20

    申请号:US11328086

    申请日:2006-01-10

    IPC分类号: H02P5/00

    CPC分类号: G05B19/358 G05B2219/37297

    摘要: First and second acceleration detection means are attached to first and second sections on a driven body, and values of accelerations α1 and α2 in travel direction of the driven body are detected. On the basis of the difference or sum of the acceleration values α1 and α2, at least one of a position command, speed command, or current command for performing drive control of the driven body is corrected.

    摘要翻译: 第一加速度检测装置和第二加速度检测装置附接到从动体上的第一和第二部分,并且检测从动体的行进方向上的加速度α1和α2的值。 基于加速度值α1和α2的差或之和,校正用于执行从动体的驱动控制的位置指令,速度指令或电流指令中的至少一个。