Abstract:
A collet includes an axially rearward end and an axially forward end; a nose portion; a body portion having an outer surface and an inner surface for engaging a shank of a tool; a plurality of slots extending from the inner surface to the outer surface; and a plurality of coolant channels disposed within the collet between the plurality of longitudinally extending slots and extending entirely from the axially rearward end to the axially forward end of the collet. Slots include a first slot extending from the axial forward end to within an intermediary zone, a second slot extending from the axial rearward end to at least the tool holder engagement zone such that the second slot does not intersect the first slot, and a third slot from within the tool engagement zone to within the intermediary zone such that the third slot circumferentially overlaps the first and second slots.
Abstract:
A clamping unit includes a drawbar having an interior surface defining a fluid transport channel. A fluid transport pipe is at least partially disposed within the interior of the drawbar and is in fluid communication with a fluid transport adapter and a fluid transport channel to enable high pressure fluid to be provided directly to a toolholder. The clamping unit further comprises at least one spring-like member positioned around the outer surface of the drawbar to provide a biasing force against an end plate. The drawbar is movable along a longitudinal axis between a locked position and a tool release position by applying and not applying hydraulic pressure against the end plate, thereby providing a quick-change feature of the invention.
Abstract:
A tunable or tuned boring bar having increased stiffness is provided. Increasing the stiffness of the bar increases the natural frequency, thereby reducing directional deformation of the bar during use. The tunable boring bar includes a distal portion configured to support a tool, a proximal portion configured for attachment to a support structure of a metalworking machine, and a body, which is at least partially tubular, extending between the proximal portion and the distal portion. The tubular portion of the body has an elongated cylindrical cavity. The body of the boring bar includes a core layer formed from a first material and a coating layer formed from a second material. The second material has a higher modulus of elasticity than the first material. In certain configurations, the coating layer is bonded to the core layer by cladding, welding, chemical adhesives, chemical vapor deposition, pulsated plasma diffusion, or combinations thereof.
Abstract:
A rotary cutting tool with a shank and an interchangeable cutting tip, wherein the shank includes a pocket which receives the interchangeable cutting tip via an interference fit. The pocket includes two centering wall portions which, when viewed along a central longitudinal axis, are oriented at a first angle with respect to one another, the first angle being greater than zero. The interchangeable cutting tip is axially displaceable between: an initial position, assumed upon being received in the pocket of the shank; a clamped position, wherein the interchangeable cutting tip is fixedly held with respect to the shank; and a bump-off position, wherein the interchangeable cutting tip is not fixedly held. A holding element holds the interchangeable cutting tip in the clamped position, and a bump-off element displaces the interchangeable cutting tip between the clamped position and the bump-off position. Other variants and embodiments are broadly contemplated herein.
Abstract:
A modular cutter head having a holder defining a threaded receiver. The cutter head can be screwed into the threaded receiver. The cutter can comprise an elongated body portion having a cutting end and cutting edge and an elongated coupling portion spaced from the cutting end, with the coupling portion comprising a core and a plurality of generally helically-extending start threads disposed circumferentially about the core. The cutter head may also include a cutting end having a chip flute and an insert seat.
Abstract:
A tool holder for carrying a cutting insert wherein the cutting insert is useful for the removal of material during a material removal operation. The tool holder includes a tool holder body. The tool holder body includes a pocket adapted to carry the cutting insert, a coolant inlet in communication with a pressurized source of coolant, a coolant chamber having a central region, an upstream coolant passage having a central longitudinal upstream coolant passage axis, and a downstream coolant passage having a central longitudinal downstream coolant passage axis. The upstream coolant passage opens into the coolant chamber. The upstream coolant passage has an orientation relative to the coolant chamber so that the central longitudinal upstream coolant passage axis is offset from the central region of the coolant chamber whereby coolant flows into the coolant chamber in a tangential fashion.
Abstract:
A tunable or tuned boring tool having a dynamic vibration absorber is provided herein. The boring tool includes a boring bar having a distal portion configured to support a tool, a proximal portion configured for attachment to a support structure of a metalworking machine, and a cylindrical body extending between the proximal portion and the distal portion, having an elongated cavity therein. The boring tool further includes a tuned or tunable absorber inserted in the cavity of the boring bar. The absorber includes an absorber mass, an annular or partially annular support circumscribing each end of the absorber mass for holding the absorber mass within the cavity, and a layer of fluid restricting material surrounding at least a central portion of the absorber mass for dampening vibration of the absorber mass. A method of forming a boring tool with a dynamic vibration absorber is also provided herein.
Abstract:
A process of grinding a pre-ground part wherein the method includes the steps of: providing a pre-ground part containing a bore, and the pre-ground part having an exterior surface with one or more to-be-ground exterior surface regions; positioning a loading tool within the bore of the pre-ground part; exerting a loading tool load on the loading tool which in turn exerts a part load on the pre-ground part; removing material from the one or more to-be-ground surface regions of the pre-ground part when under the part load to form an as-ground part; and unloading the part load from the as-ground part.
Abstract:
In one aspect, tool holders employing axial sleeves and dampening elements are described herein. Tool holders described herein define a central longitudinal axis and comprise a tool holder body having a connector portion and a holder portion. The connector portion is structured to engage a rotary machine and the holder portion is disposed opposite the connector portion and has an inner diameter surface comprising a plurality of axial grooves. Tool holders described herein further comprise a tool receiver structured to receive at least a portion of a cutting tool, the tool receiver having an outer diameter surface comprising a plurality of axial grooves. The tool receiver is mounted in the holder portion so as to align the axial grooves of the inner and outer diameter surfaces and define axial sleeves filled with dampening elements.
Abstract:
A tunable or tuned boring tool having a dynamic vibration absorber is provided herein. The boring tool includes a boring bar having a distal portion configured to support a tool, a proximal portion configured for attachment to a support structure of a metalworking machine, and a cylindrical body extending between the proximal portion and the distal portion, having an elongated cavity therein. The boring tool further includes a tuned or tunable absorber inserted in the cavity of the boring bar. The absorber includes an absorber mass, an annular or partially annular support circumscribing each end of the absorber mass for holding the absorber mass within the cavity, and a layer of fluid restricting material surrounding at least a central portion of the absorber mass for dampening vibration of the absorber mass. A method of forming a boring tool with a dynamic vibration absorber is also provided herein.