Fan-folded sheet stock material support for use with a dunnage conversion machine and method

    公开(公告)号:US11358361B2

    公开(公告)日:2022-06-14

    申请号:US16345468

    申请日:2017-10-26

    Applicant: Ranpak Corp.

    Abstract: A supply of single-ply, fan-folded sheet stock material (100) includes a holder that has inclined support surfaces (114, 116, 120, 122) and intersecting support walls (124, 126) that support the support surfaces in their inclined orientations. The holder has a W-shape cross-section, with inclined outer support surfaces (114, 116) and inclined inner support surfaces (120, 122) that may meet in the middle. The inner support surfaces generally are perpendicular to adjacent outer support surfaces to support a generally rectangular stack (102) and sub-stacks (110, 112) of single-ply, fan-folded sheet stock material. A method includes laying open a stack of single-ply fan-folded sheet stock material to form two sub-stacks of sheet stock material and operating a dunnage conversion machine to simultaneously draw sheet stock material from both sub-stacks of sheet stock material, thereby providing a two-ply sheet stock material for conversion into a dunnage product.

    Dunnage conversion machine having a variable spacing for expandable slit-sheet stock material

    公开(公告)号:US11260615B2

    公开(公告)日:2022-03-01

    申请号:US16497174

    申请日:2018-03-22

    Applicant: Ranpak Corp.

    Abstract: A dunnage conversion machine for converting an expandable pre-slit sheet stock material into a relatively less dense dunnage product includes an improved expansion assembly that provides means for adjusting the spacing between axes of rotation of components through which the sheet stock material is drawn. The adjustability enables pre-slit sheet stock materials of differing thicknesses and/or having differing slit patterns to be fed through the expansion assembly with no or minimal compression of an expanded dunnage product, jamming in the conversion machine, bunching, and/or tearing of the pre-slit sheet stock material or expanded dunnage product resulting from expansion of the pre-slit sheet stock material.

    MACHINE AND METHOD FOR PRODUCING DUNNAGE HAVING AN X-SHAPED CROSS-SECTION PROFILE

    公开(公告)号:US20220001639A1

    公开(公告)日:2022-01-06

    申请号:US17479793

    申请日:2021-09-20

    Applicant: Ranpak Corp.

    Abstract: A dunnage conversion machine includes a bunching assembly that randomly crumples at least two plies of sheet stock material into modified plies having a relatively thicker three-dimensional shape, and a feeding assembly that advances and connects together longitudinally-extending portions of the modified plies to form a dunnage strip. A diverter minimizes overlap of and encourages separation of lateral edges of the modified plies from one another, and a severing assembly severs distinct dunnage products from the strip. An exemplary resultant dunnage product includes two or more plies of crumpled sheet material interconnected along a longitudinally-extending portion having interconnected overlapped portions of each of the plies and a longitudinally-extending line of connection. Each ply may extend laterally outwardly along randomly crumpled edge portions having a crumpled lateral width greater than a lateral width of the longitudinally-extending portion, the edge portions extending from the line of connection to opposed, laterally-extending free edges.

    THERMAL INSULATION DUNNAGE PRODUCT
    44.
    发明申请

    公开(公告)号:US20190016518A1

    公开(公告)日:2019-01-17

    申请号:US16133747

    申请日:2018-09-18

    Applicant: Ranpak Corp.

    Inventor: Robert C. Cheich

    Abstract: A method for making an insulating dunnage product includes the steps of (a) permanently deforming at least one non-planar interior layer that includes a paper sheet to form a plurality of air pockets; (b) surrounding the at least one interior layer on all four sides and over the top and bottom sides of the at least one interior layer with at least one outer layer of sheet material; and (c) peripherally sealing the at least one outer layer to capture the at least one interior layer therein such that the interior layer has major portions that are free to shift relative to adjacent portions of the at least one outer layer.

    CARRIER FOR A BUNDLE OF FAN FOLDED SHEET MATERIAL TO BE CONVERTED INTO DUNNAGE
    46.
    发明申请
    CARRIER FOR A BUNDLE OF FAN FOLDED SHEET MATERIAL TO BE CONVERTED INTO DUNNAGE 有权
    风扇折叠板材的承载件将转换为DUNNAGE

    公开(公告)号:US20150014205A1

    公开(公告)日:2015-01-15

    申请号:US14493109

    申请日:2014-09-22

    Applicant: Ranpak Corp.

    Abstract: A method of loading a stack of sheet stock material for use by a dunnage conversion machine, includes the following steps: (i) providing first and second stacks, the second stack being protected by a carrier having a central portion and longitudinally-spaced extensions that bound a central portion, the extensions and the central portion being joined along a weakened area defining a tear line, the central portion and the longitudinally-spaced extensions forming a planar bottom panel and a planar side panel, each panel extending substantially the length of the stack, and at a right angle to each other about a fold line over a bottom and an adjacent side of the stack, and one or more bale ties longitudinally inwardly of the tear lines holding the carrier to the stack; (ii) removing the extensions from the carrier; (iii) setting the second stack on top of the first stack; and (iv) removing the bale ties and the carrier, whereby an adhesive bonds the top page of the first stack to the bottom page of the second stack.

    Abstract translation: 一种装载用于垫料转换机器的片材原料的堆叠的方法包括以下步骤:(i)提供第一和第二堆叠,第二堆叠由具有中心部分和纵向间隔的延伸部的载体保护, 限制中心部分,延伸部分和中心部分沿着限定撕裂线的弱化区域接合,中心部分和纵向隔开的延伸部形成平面底板和平面侧板,每个面板基本上延伸 堆叠,并且围绕堆叠的底部和相邻侧的折叠线彼此成直角,并且将撕开线的纵向内侧的一个或多个捆扎带固定到托架上; (ii)从承运人移除延伸部分; (iii)将第二堆叠设置在第一堆叠的顶部; 和(iv)去除捆扎带和载体,由此粘合剂将第一叠层的顶页粘合到第二叠层的底页。

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