Abstract:
Jaws (20) and (23) on a stretch former (10) hold a metal sheet while the tension cylinders (18) and (19) stretch the metal sheet into its "yield state." In one embodiment, a bulldozer platen (33) carries a female die (32) into and out of forming contact with the metal sheet wrapped over a male die (31) carried between jaws (20) and (23). Bulldozer cylinders (35), (36), (38), and (39) are mounted in lightly spaced-apart relation to provide access to the metal forming parts of former (10). In another embodiment, a cantilever mounted transverse bulldozer beam (40) carries a female die (32). Beam (40) includes a retractable cylinder rod (46) which assists in moving die (32) into forming engagement with die (31) and, between reciprocations, can be retracted to permit unobstructed access to the metal forming interior of the machine.
Abstract:
Metal articles are shaped by contacting a metal blank with a diaphragm of plastically deformable metal which may be superplastic aluminium and urging the diaphragm against the blank and against a mould so that the diaphragm and body are deformed. The mould may be male or female. Thin metal articles of complex shape may be made easily and cheaply.
Abstract:
A system for sensing tensile stress in a metal sheet being stretch formed between gripping jaws in a stretch press. Reaction force of the stressed sheet causes elastic deformation of each jaw, and this deformation is detected by movement of a light beam emitted from a source secured to the jaw. A photosensor output signal related to light-beam movement is correlated with a second signal representing sheet strain or elongation to detect when the sheet has been tensioned to the yield point.
Abstract:
A stretch-forming machine in which a work piece is clamped at either end to hydraulic tensioning actuators, the actuators being pivotally supported at the ends of control arms that move the actuators through predetermined arcuate paths relative to a stretch die. The movement of the control arms wraps the work piece around the die while the actuators adjust for differences in the path of the work piece ends and the arcuate path of the control arms. The actuators stress the work piece to maintain it under controlled tension. The actuators are controlled as a function of arm position by cables extending between the center of the die and the pivotal supports of the actuators on the control arms. The cables wrap around the surface of the die as the control arms swing through their arcs. Linear transducers generate output signals that correspond to any changes in length of the cables between the die and the pivot points on the control arms due to the movement of the control arms relative to the die. Control means for the actuators is operated in response to the output of the transducers to control the tension in the work piece.
Abstract:
A stretch bending or dieing mechanism including a drawing die press having a work tensioning or stretching apparatus at opposite ends of a lower horizontally oriented stationary die. Prior to or in timed relation with the movement of the movable die to form the sheet having its opposite ends secured in sheet clamping units of the apparatus, fluid pressure actuated motors which support the sheet clamping units are actuated to lower the units and wrap the sheet partly around the lower die. Simultaneously the units are moved in a predetermined path away from the lower die to tension or stretch the sheet, as desired, preferably by cam means which may be stationary or adjustable. Movement of the sheet clamping units in the directions away from the lower die is resisted by the tension in the work sheet during the forming operation. At other times the positions of the units relative to the die may be controlled by cam means and/or double acting reciprocating type fluid pressure actuated motors.