Abstract:
A method of forming sheet metal skins of the inner fixed structure of a blocker door thrust reverser assembly having convex and concave curvatures. The method includes plastically stretching a sheet of metal about a mandrel having a chordwise central first axis to form a substantially convex shape. The method further includes the addition of features after the substantially convex shape is formed to facilitate plastically stretching a portion or portions of the substantially convex shape into a substantially concave shape about an axis that is substantially parallel to the chordwise central first axis.
Abstract:
Provided is a multipoint stretch forming apparatus enabling individual clamping control for manufacturing a curved panel, wherein a plurality of stretching units are positioned at both sides at a lower position of a supporting frame in forward and backward directions, and each of the stretching units is independently and individually controlled. Further, since the distance between the right and left stretching units is adjustable in accordance with the size of punch modules and the size of a curved panel to be formed, the precision formation of both wide and narrow curved panels/shapes is possible. Through this technical constitution, an atypical curved panel is formed more efficiently and the loss of panel material is remarkably reduced.
Abstract:
A thin plate-shaped substrate molding device for pressing molding a pre-molded article to a prescribed irregular shape. The thin plate-shaped substrate molding device comprises a first die, a second die, a plurality of tensioning portions and a controller. The first and second dies are movably disposed to be moved towards and away from each other. The second die has protruding portions that protrude towards the first die for forming stretched portions and forming bent portions. The controller controls the first die, the second die and the tensioning portions. The bent portions are tensioned and stretched by the tensioning portions, while the stretched portions of the pre-molded article are still pressed by the first die and the protruding portions of the second die, to impart the shape of the protruding portions to the pre-molded article along the side edges of the protruding portions.
Abstract:
A stretch-forming device is provided for stretch forming a workpiece, which has a first bending device having a first bending stamp and a first bending shoe and a second bending device having a second bending stamp and a second bending shoe. In addition, the stretch-forming device has a first shaft and a second shaft, the first shaft mounted so it is rotatable around a first axis and providing a first support surface for the workpiece, and the second shaft mounted so it is rotatable around a second axis and providing a second support surface for the workpiece. The first bending stamp and the second bending stamp are components of a first part of the stretch-forming device, and the first bending shoe and the second bending shoe are components of a second part of the stretch-forming device. The first part and the second part are movable relative to one another. The second part has a first recess and a second recess, the first bending shoe and the first shaft situated on opposite sides of the first recess and the second bending shoe and the second shaft situated on opposite sides of the second recess.
Abstract:
A block-set form die assembly (14) for press or stretch forming a product (12), such as a sheet metal product, is provided. In one embodiment, the block-set form die assembly (14) comprises a pin box (18) having a number of pins (20) contained within a containment box (22). The pins (20) within the containment box (22) can extend longitudinally to form a surface contour (24). A set-block (26) engages the pins (20) to set the longitudinal extension of the pins (20) to form the surface contour (24).
Abstract:
Disclosed is apparatus and a method for the stretch forming of an elongated hollow metal section, such as an aluminum extrusion. The apparatus and method uses one or more constraining means secured to the forming die and a die extension to constrain and support the walls of the elongated hollow metal section against the forces produced by air pressure within the interior of the hollow metal section. The apparatus and methods disclosed herein prevent the formation of wrinkles, crimps and bulges in the walls of the elongated hollow metal section during the stretch forming and reshaping thereof.
Abstract:
A novel and improved method of deforming elongated hollow members so as to maintain uniform cross-sectional profile, uniform section thickness reduction, and minimal springback characteristics which includes superimposing in the forming process an internal fluid pressure support for the hollow member which imposes a circumferential tension thereon, a longitudinal tension which plastically elongates the member, and a transverse bending load which plastically bends the member.
Abstract:
Prior drape to drawing a nickel-iron alloy, etched-aperture sheet, it is subjected to an annealing treatment between 700.degree. and 820.degree. C. so as to produce complete recrystallization without grain growth of any significance. During the drawing process the sheet is maintained at a temperature between 150.degree. and 250.degree. C., a 0.2% proof stress of the shadow mask material between 150.degree. and 250.degree. C. being reached below a tensile stress of 150 .sup.N /mm.sup.2. Accurate reproduction of shadow masks is achieved with minimized detrition of the tooling.
Abstract:
Stretch bending or dieing mechanism including a drawing die press having apparatus for tensioning and/or stretching a workpiece, typically in sheet form, at opposite ends of a lower horizontally oriented stationary die. Prior to or in timed relation with the movement of the movable die to form a workpiece having its opposite ends secured in clamp jaws of sheet clamp units of the tensioning and/or stretching apparatus, fluid pressure actuated motors which support the sheet clamp units are actuated to lower the units to stretch and wrap the workpiece partly about the lower die. Simultaneously the units are moved in a predetermined path away from the lower die to tension and/or stretch the workpiece, as desired, by link mechanism having links of different length spaced lengthwise of the path of movement of the movable die. The pivotal connection of the upper links with the clamp units is adjustable to provide different paths of downward travel of the clamp units which allows for greater or lesser stretch of the workpiece and the pivotal connection of the opposite ends of the upper links are movable to allow upward movement of the clamp units in a path different from that followed during their downward movement, which upward path is parallel with the path of movement of the movable die.Movement of the sheet clamp units in the directions away from the lower die is resisted by the tension in the work sheet during the forming operation. After the forming operation is completed the clamp jaws are opened and the positions of the clamp units relative to the die during their upward movement is controlled by cam means.The upper workpiece gripping or clamping jaws of the clamp units include further workpiece engaging surfaces on the die sides thereof curved to conform to the crosswise curvature or crown of the lower die which is curved or crowned in two directions, that is, both lengthwise and crosswise so as to uniformly stretch a workpiece to the die.