摘要:
A cooling apparatus for a component formed by super plastic forming including a gas source configured to supply a gas to an interior space of the component via a gas inlet, a gas outlet configured to allow the gas to exit the interior space, and a gas column connected to the gas outlet and configured to compensate for changes in an external pressure acting on the component.
摘要:
An assembly for forming multiple nacelle components is disclosed. In accordance with various embodiments, the assembly includes a plurality of dies arranged about a central axis. A first one of the plurality of dies has a first wall and a first cavity extending through the first wall and a second one of the plurality of dies has a second wall and a second cavity extending through the second wall. The first wall and the second wall are configured to sandwich a pair of metal blanks there between. In various embodiments, a structural ring is configured to surround the plurality of dies.
摘要:
A multi-forming method, wherein after a material which is heated to a warm-deformation condition in a mold is deformed to a maximum deformation depth through plastic deformation, and the deformed material which is heated to a super plasticity temperature is blow-formed by blowing gas to a final product shape, a product having a deep forming depth and complicated shape can be produced.
摘要:
A multi-warm forming device and the forming method are disclosed. A multi-warm forming device according to one or a plurality of exemplary embodiments of the present invention may include: a lower mold die that is disposed on a bolster for a process and in which a mold mounting portion having at least one space portion is formed at a center thereof; a lower mold that is disposed at an upper surface of a mold mounting portion of the lower mold die, in which a plurality of gas supply passages formed therein in a vertical direction are connected to a gas supply device of an outside through a gas supply line, and a lower forming surface is formed at an upper surface thereof; an upper mold that is mounted on a slider of an upper portion to be able to be moved up and down corresponding to the lower mold at an upper portion of the lower mold die, in which an upper forming surface is formed at a lower surface corresponding to the lower mold, an upper mold face surface is formed at a circumference of the upper forming surface, and a plurality of heating cartridges are mounted inside along the upper forming surface and the upper mold face surface; and a blank holder of which the mold mounting portion is inserted into a penetration hole that is formed corresponding to the mold mounting portion, is able to be moved in a vertical direction by a guide post and a cushion spring that are mounted within the lower mold die, and in which a plurality of heating cartridges are mounted along a holder face surface that restrains a material together with the upper mold face surface at an early stage of a forming process.
摘要:
A multi-forming device is disclosed. A multi-forming device according to an exemplary embodiment of the present invention may include: a lower mold die; a lower mold that is disposed at a center upper surface of the lower mold die, in which a gas passage is formed in an up-and-down direction to receive a shaping gas from an outside gas supplier device, in which a lower mold surface is formed at an upper surface thereof, and in which a plurality of heating cartridges are disposed therein along the lower surface thereof; an upper mold that is disposed on an upper side slider to be moved in an up-and-down direction corresponding to the lower mold, in which an upper mold surface is formed at a lower surface corresponding to the lower mold, in which an upper mold face is formed at a circumference of the upper mold surface, and in which a plurality of heating cartridges are disposed along the upper mold surface; a blank holder through which the lower mold is inserted and that is disposed to move in an up-and-down direction through a cushion spring on the lower mold die, and in which a holder face is formed to grasp a material together with the upper mold face at an early stage of a forming process; an inner gas pipe that is disposed in a gas passage of the lower mold; and a switch valve that switches supply passages of the shaping gas that is supplied to the inner gas pipe and the gas passage.
摘要:
A method of manufacturing a hollow component, such as a fan blade for a gas turbine engine, includes the steps of: (a) providing first and second panels and a membrane; (b) providing a stop-off material on at least one of the first and second panels and the membrane to define regions where no diffusion bonding is to take place; (c) assembling the panels and the membrane together so the membrane is between the panels; (d) diffusion bonding the panels and the membrane together. The method is such that when assembled in step (c) the membrane does not extend to at least one edge of the first and second panels, so that in that region the first and second panels are diffusion bonded directly to each other.
摘要:
A sheet molding device contains: a base, a mold, and at least one spray nozzle. The base includes a forming zone and a removing zone. The mold includes a molding part, an insolation washer, and a sealing part. The molding part has a peripheral rib, a die cavity, and a first heater. The insolation washer has a melting point higher a sheet, and the insolation washer is connected with a top surface of the peripheral rib and its top surface is higher than the peripheral rib. The sealing part has an outlet connecting with a high-pressure gas supply unit via an air pipe and has a second heater. The molding part and the sealing part are connected together in the forming zone, and after blow molding the sheet, the sealing part is moved toward the removing zone. Furthermore, the at least one spray nozzle is arranged in the removing zone.
摘要:
A process is described of forming a structure by diffusion bonding and superplastic forming at least one skin sheet (16,18) and at least one core sheet (10,12), the process comprising: a) forming a pack from the at least one skin sheet (16,18) and the at least one core sheet (10,12); b) placing the pack in a mould (20) and heating the pack to a temperature at which the sheets are capable of superplastic deformation; c) injecting a gas between the skin sheet (16,18) and the core sheet (10,12) to urge the skin sheet against an internal face of the mould (20) thereby forming a cavity (30) between the skin sheet (16,18) and the core sheet (10,12); d) injecting gas on the side of the core sheet (10,12) remote from the skin sheet (16,18) to urge the core sheet (10,12) against the skin sheet (16,18), e) maintaining gas pressure on the said side of the core sheet (10,12), thereby forming a diffusion bond between the skin sheet (16,18) and the core sheet (10,12); and f) maintaining a regulated pressure of helium in the cavity (30) between the skin sheet (16,18) and the core sheet (10,12) during at least part of step d). The use of helium in the cavity allows such gas trapped in a pocket gas between the skin sheet (16,18) and the core sheet (10,12) to diffuse through the core sheet to eliminate such pockets, which obstruct the formation of diffusion bonds in step e).
摘要:
A process for superplastically forming a tube of superplastic material to make a part includes sealing both ends of the tube with end caps to provide a sealed enclosed volume within the tube. At least one of the end caps has a connection that communicates between the enclosed volume and a gas line for connection to a gas management system for controlling forming gas pressure inside the enclosed space. The tube is inserting in a die and the connection is coupled to a gas supply line from said gas management system for supplying forming gas under pressure to said enclosed volume. The die and the tube are heated to the superplastic forming temperature for said material, and gas is introduced from the gas management system for pressurizing the enclosed volume with pressurized forming gas and for expanding the tube against the internal surfaces of the die. After forming the tube, the pressurized forming gas is vented from the enclosed volume, the expanded tube is cooled, and the expanded tube is removed from the die. Finally, the end portions of the tube, including the end caps, are removed from the tube.
摘要:
The present invention provides a method of making a frame, particularly for the aircraft industry, having a central member (34) and one or more cantilever ribs (32); such a frame can be made by forging or machining but these are time-consuming and expensive. According to the present invention such frames are made by diffusion bonding and superplastic forming techniques, whereby a pack of sheets are bonded together except in certain areas. Gas is injected into those areas to inflate the pack superplastically to form one or more closed cells (16). The top of the cells is then machined off along line 23, while the side walls of the cells are retained, to provide a frame having cantilever ribs (32).