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    PLASTIC ARTICLE FORMING APPARATUSES AND METHODS FOR CONTROLLING MELT FLOW
    63.
    发明申请
    PLASTIC ARTICLE FORMING APPARATUSES AND METHODS FOR CONTROLLING MELT FLOW 审中-公开
    塑料制品成型装置及其控制方法

    公开(公告)号：US20170057148A1

    公开(公告)日：2017-03-02

    申请号：US15247572

    申请日：2016-08-25

    Applicant: IMFLUX INC

    Inventor： Gene Michael Altonen ,  Joshua Douglas Raker ,  Michael Thomas Dodd

    IPC: B29C45/77 ,  B29C45/76 ,  B29C45/54 ,  B29C45/53 ,  B29C45/00 ,  B29C45/18

    CPC classification number: B29C45/77 ,  B29C45/16 ,  B29C45/1816 ,  B29C45/7646 ,  B29C2945/76006 ,  B29C2945/76063 ,  B29C2945/7621 ,  B29C2945/76381 ,  B29C2945/76498 ,  B29C2945/76538 ,  B29C2945/76545 ,  B29C2945/76859 ,  B29C2945/76943

    Abstract: A process of forming molded articles using an injection molding apparatus is provided. The process includes providing a thermoplastic material to the injection molding apparatus. The thermoplastic material is heated such that the thermoplastic material is in a molten state. The molten thermoplastic material is injected into at least one mold cavity of the injection molding apparatus using an injection element. A melt pressure of the thermoplastic material filling the at least one mold cavity is monitored using a sensor. The sensor provides a signal indicative of melt pressure in the cavity to a controller. The controller controls the injection element thereby changing melt pressure of the thermoplastic material filling the at least one mold cavity based on the signal to reach a target cavity pressure. A molded article is formed by reducing a mold temperature of the thermoplastic material within the at least one mold cavity.

    Abstract translation: 提供了使用注射成型装置成型模制品的方法。 该方法包括向注塑设备提供热塑性材料。 热塑性材料被加热使得热塑性材料处于熔融状态。 使用注射元件将熔融的热塑性材料注射到注射成型设备的至少一个模腔中。 使用传感器监测填充至少一个模腔的热塑性材料的熔体压力。 该传感器提供一个信号，指示空腔中的熔体压力到控制器。 控制器控制注射元件，从而基于该信号改变填充至少一个模腔的热塑性材料的熔体压力，以达到目标腔体压力。 通过降低至少一个模具腔内的热塑性材料的模具温度来形成模制品。

    Systems and approaches for controlling an injection molding machine
    68.
    发明授权
    Systems and approaches for controlling an injection molding machine 有权

    公开(公告)号：US11491694B2

    公开(公告)日：2022-11-08

    申请号：US16437160

    申请日：2019-06-11

    Applicant: IMFLUX INC.

    Inventor： Ethan David Stiefel ,  Bryler Collins ,  Gene Michael Altonen ,  Brian Matthew Burns ,  Brandon Michael Birchmeier

    IPC: B29C45/77 ,  B29C45/03

    Abstract: Systems and approaches for controlling an injection molding machine having a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for the injection cycle, operating the injection molding machine to inject a molten material into the mold cavity, and measuring a cavity pressure value of the mold cavity during the mold cycle. Upon measuring a nominal cavity pressure value, a pattern recognition portion of the injection cycle that is at least partially dependent on the obtained pattern commences where a driving force being exerted on the molten material is adjusted such that the measured cavity pressure matches the obtained pattern for the injection cycle.

    SYSTEMS AND METHODS FOR CONTROLLING INJECTION MOLDING USING PREDICTED CAVITY PRESSURE
    69.
    发明申请
    SYSTEMS AND METHODS FOR CONTROLLING INJECTION MOLDING USING PREDICTED CAVITY PRESSURE 有权

    公开(公告)号：US20220266493A1

    公开(公告)日：2022-08-25

    申请号：US17741754

    申请日：2022-05-11

    Applicant: IMFLUX INC.

    Inventor： Bryler Collins ,  Gene Michael Altonen ,  Chow-Chi Huang ,  Brandon Michael Birchmeier ,  Brian Matthew Burns

    IPC: B29C45/77

    Abstract: In order to improve the consistency of molded products as viscosity shifts throughout a run, a controller of an injection molding machine executes a calibration cycle in accordance with a mold cycle. The controller analyzes a plurality of sensed melt pressure values during the calibration cycle to determine one or more calibration metrics. The controller then uses the calibration metrics when executing each mold cycle of the run. More particularly, during each mold cycle of the run, the controller detects a plurality of sensed melt pressures prior to and during a fill phase of the mold cycle and compares the plurality of sensed melt pressures to the one or more calibration metrics to predict cavity pressure for a pack and hold phase of the mold cycle. The controller then adjusts a set point pressure for the pack and hold phase based on the predicted cavity pressure.

    Closed Loop Control for Injection Molding Processes
    70.
    发明申请
    Closed Loop Control for Injection Molding Processes 有权

    公开(公告)号：US20220168938A1

    公开(公告)日：2022-06-02

    申请号：US17672294

    申请日：2022-02-15

    Applicant: IMFLUX INC.

    Inventor： William Francis Lawless, III ,  Gene Michael Altonen

    IPC: B29C45/76 ,  B29C45/77

    Abstract: Systems and approaches for controlling an injection molding machine having a mold forming a mold cavity and being controlled according to an injection cycle include extruding a molten polymer according to an extrusion profile and measuring at least one variable during the extrusion profile with a first sensor. At least one extrusion operational parameter is adjusted based on the measured variable. The extrusion profile is terminated upon the molten polymer exceeding a first threshold, and the molten polymer is injected into the mold cavity according to an injection profile via a screw that moves from a first position to a second position. Upon completion of the injection profile, a recovery profile commences in which the screw is moved to the first position.

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