Polycrystalline diamond constructions having improved thermal stability

    公开(公告)号:US10124468B2

    公开(公告)日:2018-11-13

    申请号:US12399369

    申请日:2009-03-06

    摘要: Polycrystalline diamond constructions include a diamond body comprising a matrix phase of bonded together diamond crystals formed at high pressure/high temperature conditions with a catalyst material. The sintered body is treated remove the catalyst material disposed within interstitial regions, rendering it substantially free of the catalyst material used to initially sinter the body. Accelerating techniques can be used to remove the catalyst material. The body includes an infiltrant material disposed within interstitial regions in a first region of the construction. The body includes a second region adjacent the working surface and that is substantially free of the infiltrant material. The infiltrant material can be a Group VIII material not used to initially sinter the diamond body. A metallic substrate is attached to the diamond body, and can be the same or different from a substrate used as a source of the catalyst material used to initially sinter the diamond body.

    Fixed cutter bit partial blade connection at bit center
    62.
    发明授权
    Fixed cutter bit partial blade connection at bit center 有权
    固定切刀位部分刀片连接在位中心

    公开(公告)号:US09103169B2

    公开(公告)日:2015-08-11

    申请号:US12126666

    申请日:2008-05-23

    IPC分类号: E21B10/00 E21B10/42

    CPC分类号: E21B10/42

    摘要: A fixed cutter drill bit including a bit body having a plurality of primary blades extending radially from a bit center area, wherein the bit center area includes a partial connection between at least two of the plurality of primary blades. The fixed cutter drill bit further including at least one cutter disposed on at least one of the blades. Additionally, a method of designing a fixed cutter drill bit includes modeling the fixed cutter drill bit, the fixed cutter drill bit including a plurality of primary blades extending radially from a bit center area, wherein the plurality of primary blades includes a plurality of cutters. The method further including determining a center of an innermost cutter on each primary blade, creating a partial connection between the primary blades, and outputting the model of the fixed cutter drill bit.

    摘要翻译: 一种固定的切割钻头,包括具有从钻头中心区域径向延伸的多个主刀片的钻头体,其中钻头中心区域包括多个主刀片中的至少两个之间的部分连接。 固定式切割钻头还包括设置在至少一个叶片上的至少一个切割器。 另外,设计固定切割钻头的方法包括对固定切割钻头进行建模,固定切割钻头包括从钻头中心区域径向延伸的多个主刀片,其中多个主刀片包括多个刀具。 该方法还包括确定每个主叶片上的最内切割器的中心,在主叶片之间产生部分连接,并输出固定切割钻头的模型。

    Modified cutters and a method of drilling with modified cutters
    66.
    发明授权
    Modified cutters and a method of drilling with modified cutters 有权
    改进的切割机和用修改的切割机钻孔的方法

    公开(公告)号:US08113303B2

    公开(公告)日:2012-02-14

    申请号:US12796560

    申请日:2010-06-08

    IPC分类号: E21B10/55

    摘要: A cutter for a fixed cutter drill bit including a substrate and an ultrahard material layer disposed on an end surface of the substrate, the ultra hard material layer having an upper surface opposite the substrate end surface and a peripheral surface such that the upper surface intersects the peripheral surface along a peripheral edge. The peripheral edge continuously increases and decreases in height as measured from a plane perpendicular to a longitudinal axis of the cutter.

    摘要翻译: 一种用于固定切割钻头的切割器,其包括设置在所述基板的端面上的基板和超硬材料层,所述超硬材料层具有与所述基板端面相对的上表面和周面,使得所述上表面与所述 圆周表面沿周边边缘。 从垂直于切割器的纵向轴线的平面测量,周边边缘连续地增加和降低高度。

    Thermally stable ultra-hard material compact constructions
    67.
    发明授权
    Thermally stable ultra-hard material compact constructions 有权
    耐热稳定的超硬材料结构紧凑

    公开(公告)号:US08066087B2

    公开(公告)日:2011-11-29

    申请号:US11745726

    申请日:2007-05-08

    IPC分类号: E21B10/36 B24D3/02 C09C1/68

    CPC分类号: E21B10/5735

    摘要: Thermally stable ultra-hard compact constructions comprise a polycrystalline diamond body substantially free of a catalyst material, and a substrate that is joined thereto. The substrate can be ceramic, metallic, cermet and combinations thereof, and can be joined to the body by a braze material or other material that forms an attachment bond at high pressure/high temperature conditions. The body and substrate are specially formed having complementary interfacing surface features to facilitate providing an improved degree of attachment therebetween. The complementary surface features can in the form of openings and projections, e.g., one of the body or substrate can comprise one or more openings, and the other of the body or substrate can comprise one or more projections, disposed within or extending from respective interfacing surfaces. The complementary surface features operate to resist unwanted delamination between the body and substrate, thereby extending effective service life of the construction.

    摘要翻译: 热稳定的超硬紧凑结构包括基本上不含催化剂材料的多晶金刚石体和与其结合的基底。 基材可以是陶瓷,金属,金属陶瓷及其组合,并且可以通过钎焊材料或在高压/高温条件下形成附着结合的其它材料接合到本体。 主体和基底是特别形成的,具有互补的界面表面特征,以便于提供改进的连接程度。 互补的表面特征可以是开口和突起的形式,例如,主体或基底中的一个可以包括一个或多个开口,并且主体或基底中的另一个可以包括设置在相应接口内或从相应接口延伸的一个或多个突起 表面。 互补的表面特征用于抵抗主体和基底之间的不必要的分层,从而延长了结构的有效使用寿命。

    DRAG BIT WITH UTILITY BLADES
    68.
    发明申请
    DRAG BIT WITH UTILITY BLADES 有权
    拖拉刀头与实用刀片

    公开(公告)号:US20110253457A1

    公开(公告)日:2011-10-20

    申请号:US13089948

    申请日:2011-04-19

    IPC分类号: E21B10/42

    摘要: A drill bit is disclosed herein, the drill bit having a bit body, a plurality of cutting blades extending radially from the bit body and having cutting elements disposed thereon, the plurality of cutting blades forming a cutting blade gage pad diameter configured to contact a formation, and a plurality of raised volumes of material extending from the bit body and devoid of cutting elements, the plurality of raised volumes of material forming a gage pad diameter configured to contact the formation, wherein the plurality of cutting blades and the plurality of raised volume of material are circumferentially spaced having fluid courses that extend therebetween.

    摘要翻译: 这里公开了一种钻头,钻头具有钻头体,从钻头体径向延伸并具有设置在钻头体上的切削元件的多个切割刀片,所述多个切割刀片形成切割刀片量规焊盘直径,其被配置为接触地层 以及从钻头体延伸并且没有切割元件的多个凸起体积的材料,所述多个凸起体积的材料形成构造成接触所述地层的量具垫直径,其中所述多个切割刀片和所述多个凸起体积 的材料在周向间隔开,其间具有在其间延伸的流体流道。

    Cutter having shaped working surface with varying edge chamfer
    69.
    发明授权
    Cutter having shaped working surface with varying edge chamfer 有权
    刀具具有变形边缘倒角成形工作表面

    公开(公告)号:US08037951B2

    公开(公告)日:2011-10-18

    申请号:US12790697

    申请日:2010-05-28

    IPC分类号: E21B10/55

    CPC分类号: E21B10/5673 E21B10/5735

    摘要: A cutter for a drill bit used for drilling wells in a geological formation includes an ultra hard working surface and a chamfer along an edge of the working surface, wherein the chamfer has a varied geometry along the edge. The average geometry of the chamfer varies with cutting depth. A depression in the shaped working surface is oriented with the varied chamfer and facilitates forming the varied chamfer. A non-planar interface has depressions oriented with depressions in the shaped working surface to provide support to loads on the working surface of the cutter when used.

    摘要翻译: 用于在地质构造中钻井的钻头的切割器包括沿着工作表面的边缘的超硬工作表面和倒角,其中所述倒角沿着所述边缘具有不同的几何形状。 倒角的平均几何形状随切割深度而变化。 成形工作表面中的凹陷以各种倒角定向,并且有助于形成各种倒角。 非平面界面具有在成形工作表面中具有凹陷的凹陷,以在使用时为切割器的工作表面上的负载提供支撑。

    Diamond Bonded Construction Comprising Multi-Sintered Polycrystalline Diamond
    70.
    发明申请
    Diamond Bonded Construction Comprising Multi-Sintered Polycrystalline Diamond 有权
    包含多烧结多晶金刚石的金刚石粘结结构

    公开(公告)号:US20110083908A1

    公开(公告)日:2011-04-14

    申请号:US12903071

    申请日:2010-10-12

    摘要: Diamond bonded constructions comprise a diamond body attached to a substrate, wherein the body includes a first diamond bonded volume, and a second diamond bonded volume attached thereto. The second volume may be provided in the form of a powder or a presintered mass prior to attachment, and the first volume may be provided in the form of presintered pieces when combined with the second volume. The first volume diamond volume content is greater than about 94 percent, and is the same or greater than that of the second volume. The first volume is sintered during a first HPHT process, and the second volume is sintered and/or attached to the first volume during a second HPHT process. The first HPHT pressure is greater than the second HPHT pressure. The substrate is not an infiltration substrate used to form the first diamond volume. The diamond body may be thermally stable.

    摘要翻译: 金刚石粘合结构包括连接到基底的金刚石体,其中所述主体包括第一金刚石结合体积和与其连接的第二金刚石结合体。 第二体积可以在附着之前以粉末或预烧结体的形式提供,并且当与第二体积组合时,第一体积可以以预烧结片的形式提供。 第一批体积钻石体积含量大于约94%,与第二卷相同或更大。 第一体积在第一HPHT过程期间被烧结,并且在第二HPHT过程期间将第二体积烧结和/或连接到第一体积。 第一HPHT压力大于第二HPHT压力。 基底不是用于形成第一金刚石体积的渗透底物。 金刚石体可能是热稳定的。