Abstract:
A method of embossing an absorbent web with a machine direction undulatory structure is described. The web has a plurality of ridges extending in its machine direction occurring at a frequency, F, across the web and the method includes providing the web to an embossing station where the web is embossed between a first and second embossing roll, each of which rolls may be provided with a plurality of embossing elements configured to define a plurality of embossing nips. At least a portion of the embossing nips are substantially oriented in a cross-machine direction with respect to the web and have a cross direction length, L. The product F×L is from about 0.1 to about 5.
Abstract:
The present invention is generally directed to a process for hot embossing a base sheet and/or to a process for perforating and bonding multiple plies of a paper product together. The process can be used in order to apply a decorative pattern to a paper product and/or to bond multiple ply products together. In one embodiment, the process of the present invention includes feeding a previously formed single ply or multi-ply base sheet through a heated embossing nip. As the base sheet passes through the heated embossing nip, sufficient heat and pressure is imparted to cause the fibers within the sheet to begin to melt or glassinate. Upon cooling, inter-fiber bonding occurs resulting in a well-defined embossment as well as bonding between plies of a multi-ply product.
Abstract:
An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 800 g/3null wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are disclosed. An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 35 g/3null per lb. of basis weight wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are also disclosed.
Abstract:
The invention provides an embossed sheet (10) consisting of at least one ply of crnullped cellulose wadding with a grammage of between 12 and 30 g/m2 of the type with an embossed pattern (16, 18) comprising at least a first series of protuberances (16) formed so as to project from one face of the ply (14) and the density of which is greater than 20e protuberances per cm2, characterized in that each protuberance (16) of the first series comprises a truncated polyhedron-shaped base (28) and a flattened free-end portion (30) with rounded edges.
Abstract:
A paper web of the present invention has a longitudinal centerline and a transverse centerline, and comprises a plurality of first regions and a plurality of second regions. The first regions form boundaries separating the second regions, the first regions being substantially in a plane of the paper web. The second regions comprise a plurality of raised out-of-said-plane rib-like elements, the rib-like elements of each second region being disposed parallel to a major rib axis and perpendicular to a minor rib axis. All or most of each first regions have both major rib axis and minor rib axis components. The first and second regions undergo geometric deformation when the web material is subjected to an applied elongation along at least one axis. A method of the present invention comprises the steps of providing a cellulosic substrate; providing a first platen comprising toothed regions and untoothed regions; providing a second platen comprising toothed regions, the second platen being aligned with the first platen such that the toothed regions of the first and second platens mesh when operably engaged; and pressing the cellulosic substrate between the first platen and the second platen such that the toothed regions deform said web to form regions of discrete fan-folded rib-like elements. Optionally, the cellulosic substrate can be moistened prior to the pressing step.
Abstract:
The invention relates to a method for producing a structured voluminous non-woven fabric, comprising the following steps: producing a spunbonded non-woven fabric consisting of a plurality of monofilaments which are stretched only at 50 to 70% of the maximum possible stretch range to form a fiber skein and subsequent processing the raw non-woven fabric by means of a second pair of rollers (10a, b) with a metal outer jacket to improve the velvet finish. In the second pair of rollers, the positive elements of the positive roller are nops (11) arranged in rows and the surface of the negative roller has lamellas (13) which are arranged in an axial direction and provided with intermediate recesses (14) so that when the rollers roll against each other the lamellas engage in the channels left open by the nops.
Abstract:
An embossing roll cleaning apparatus is provided. The cleaning apparatus includes a nozzle having an air inlet and an elongated narrow outlet that extends an embossing width of the embossing roll. A source of compressed air is connected to the air inlet of the nozzle. The outlet of the nozzle directs the pressured air as an air knife against the surface of the embossing roll to dislodge deposits stuck to the surface of the embossing roll.
Abstract:
A method is provided for cleaning a surface of an embossing roll in which the surface of the embossing roll is cleaned by directing pressurized air through an air nozzle as the embossing roll rotates. The air nozzle directs the pressurized air as an air knife that extends for the width of the embossing roll to clean the surface. A lubricant and solvent solution may be added to the air supply of the air nozzle to prevent deposits from sticking to the surface of the embossing roll and to dissolve any deposits that do stick to the surface of the embossing roll.
Abstract:
Rolled creped paper products, such as kitchen towels, can be provided with high roll bulk and a high degree of roll firmness by steaming the dry, creped paper sheet immediately prior to embossing the sheet between matched steel embossing rolls. The steaming preconditions the sheet such that the resulting sheet embossments maintain their shape and structural strength, thereby imparting greater bulk and firmness to the wound roll of product. In addition, the sheet experiences less cross-machine strength reduction as a consequence of the embossing.
Abstract:
A method for impression microengravings, which reproduce holograms, kinetic holograms, or diffraction patterns, directly on paper through an embossing process. Paper is subjected to a humidification step to give it a degree of humidity between 60 and 80% of relative humidity. The humidified paper is then passed through an embossing group, consisting of an embossing cylinder carrying the microengravings and a counterthrust cylinder, at a temperature and a pressure on the paper within the ranges of 90-220.degree. C. and 20-120 kg/mm.sup.2, respectively.