Abstract:
The invention relates to a method of producing a metal strip (1) in a plant, comprising a continuous casting plant (2), a first furnace (3), a second furnace (4) and an adjoining rolling mill (5). In order to save energy, the method provides in accordance with the invention the steps of: a) establishing a scope of production, which is effected, of metal slabs or metal strips (1), comprising at least two different metal slabs or metal strips (1); b) determining the respective entry temperature (TFM) into the rolling mill (5) for all metal slabs or metal strips (1) to be produced; c) determining an exit temperature (TAO1) from the first furnace (3), wherein this is selected to be smaller than the highest entry temperature (TFM), which is determined in step b), into the rolling mill (5) and smaller than or substantially the same as the lowest entry temperature (TFM), which is determined in step b), into the rolling mill (5); d) operating the first furnace (3) in such a manner that the metal slabs or metal strips (1) to be produced leave the first furnace (3) with the exit temperature (TAO1) determined in accordance with step c); e) heating or reheating a metal slab, which is to be produced, or a metal strip (1), which is to be produced, by means of the second furnace (4) to its requisite entry temperature (TFM) in the rolling mill (5) insofar as this temperature lies above the exit temperature (TAO1), which was determined in accordance with step (d), of the first furnace (3). In addition, the invention relates to a plant for producing a metal slab or a metal strip.
Abstract:
The invention relates to a method for the vertical semi-continuous direct chill casting of composite billets or plates comprising at least two layers of aluminium alloys, using a separator which is in contact with the solidification front and which provides a seal between the two alloys during casting, said separator being vibrated while it is in contact with the solidification front, so that the separator is not frozen in and entrained by the solid metal. The invention also relates to a device that can be used to carry out said method.
Abstract:
A casting furnace for manufacturing a metal casting comprises an interior chamber and a secondary chamber through which the metal casting passes from the interior chamber into external atmosphere. A seal along the secondary chamber surrounds and seals against the metal casting to separate the interior chamber from the external atmosphere in a manner which allows for an extended period of continuous casting. A force producing mechanism may force the seal against the metal casting. Multiple seals may be used sequentially to increase the duration of the sealing capability and the continuous casting process. Inert gas sensors may detect loss of inert gas from the interior chamber.
Abstract:
An open bottom electric induction cold crucible with a slotted wall extending below one or more induction coils surrounding the partial exterior height of the crucible is used in an electromagnetic casting process for the production of ingots. A bottom magnetic shield is provided around the outer perimeter of the crucible's slotted wall in the vicinity of the bottom opening and the bottom termination of the wall slots and the bottom connecting member.
Abstract:
The invention essentially relates to a device and a method for casting and rolling metal, wherein at least one first and one second casting line for casting slabs and a rolling train for rolling the casted slabs are provided. The first casting line is designed as a horizontal thin-slab casting system (1) which comprises at least one dispensing vessel (5) for a melt and a conveyor belt (6) running horizontally downstream of the at least one dispensing vessel (5) in the casting direction. The second casting system is likewise designed as a horizontal thin-slab casting system (1) and/or as a vertical thin-slab casting system (2), which comprises at least one mold (4) for vertically casting slabs and a bending and straightening device (7) for bending and straightening the vertically casted slabs into a horizontal position. A rolling train (11) for rolling the casted slabs lies downstream of the at least two casting lines, and the at least two casting lines are designed such that the slabs, each of which is cast using one of the at least two casting lines, can be conveyed to the rolling train (11).
Abstract:
The invention relates to a method for the continuous casting of slab, thin slab, bloom, preliminary section, round section, tubular section or billet strands (1) and the like from liquid metal in a continuous casting plant (2) in which metal discharges perpendicularly downwards from a mould (3), wherein the metal strip (1) is then guided vertically downwards along a perpendicular strand guide (4) and is cooled in the process, wherein the metal strip (1) is then deflected from the vertical direction (V) into the horizontal direction (H) and wherein mechanical forming (5) of the metal strip (1) is effected in the final region of the deflection into the horizontal direction (H) or after the deflection into the horizontal direction (H). In order to obtain a surface which has as little scale as possible, provision is made according to the invention for the metal strip (1) to be cooled with a heat transfer coefficient of between 2500 and 20 000 W/(m2K) In a first section (6, 6A, 6B) in the conveying direction (F) of the metal strip (1) downstream of the mould (3) and upstream of the mechanical forming (5), wherein the surface of the metal strip (1) is heated to a temperature above Ac3 or Ar3 In the conveying direction (F) downstream of the cooling in a second section (7) by heat compensation in the metal strip (1) without or with reduced cooling of the surface of the metal strip (1), after which, in a third section (8), the mechanical forming (5) is effected. The invention also relates to a continuous casting plant, in particular for carrying out this method.
Abstract:
There is provided a method of producing a refractory metal or refractory metal-based alloy material by electron beam cold hearth remelting which comprises melting and casting a meltable electrode, characterized in that the electrode used for electron beam cold hearth remelting is made by enveloping a material of refractory metal or refractory metal-based alloy to be melted with an enclosure formed from a metallic material having a higher vapor pressure than said particular refractory metal or from a metallic material which includes component or components having a higher vapor pressure than said particular refractory metal. The evaporation loss of the alloy component or components of the refractory metal-based alloy is compensated for with said metallic material or component(s) of the enclosure or otherwise any metallic material or component(s) of the enclosure provides at least a partial addition of the alloy component or components of the refractory metal-based alloy. Titanium sponge or titanium scrap may be produced into a slab with a square cross section and then directly rolling the slab without subjecting the slab to forging before the rolling.
Abstract:
For the continuous casting of silicon, an electrically conductive bottomless crucible is circumferentially divided by axial slits and is positioned within an electrical induction coil. The slits form circumferential gaps of between 0.3 mm and 1.0 mm and the inner wall of the crucible is inclined by between 0.4.degree. and 2.0.degree., so that the crucible expands in the downstream direction of movement of the silicon. In order to reduce the temperature gradient of the solidified silicon to between 20.degree. C./cm and 100.degree. C./cm, an additional heating element is disposed downstream of the boundary surface between the molten and solidified silicon. The crucible may be cooled by forming the crucible as a double walled cylinder and flowing a coolant therethrough.
Abstract:
Withdrawal and discharge device for a vertical continuous casting machine (10) which produces blooms within a field of weights ranging from one to at least twenty units of weight and with variations in speed of a support carriage (16) or foot with a field of speeds ranging from one to at least fifty units of speed, there being comprised in cooperation downstream of an ingot mould (11):a plurality of withdrawal roll assemblies (29) of which at least one is working momentarily, anda support assembly (16-17) with a motor assembly (22), the drive and control of the individual withdrawal roll assemblies (29) and of the motor assembly (22) being obtained with individual hydraulic circuits fitted directly to the withdrawal roll assemblies (29) and motor assembly (22) so as to have quicker response times and greater repeatability.
Abstract:
A method and apparatus is disclosed for casting conductive and semiconduce materials. The apparatus includes a plurality of conductive members arranged to define a container-like area having a desired cross-sectional shape. A portion or all of the conductive or semiconductive material which is to be cast is introduced into the container-like area. A means is provided for inducing the flow of an electrical current in each of the conductive members, which currents act collectively to induce a current flow in the material. The induced current flow through the conductive members is in a direction substantially opposite to the induced current flow in the material so that the material is repelled from the conductive members during the casting process.