Component formed from hybrid material

    公开(公告)号:US11549391B2

    公开(公告)日:2023-01-10

    申请号:US17207911

    申请日:2021-03-22

    Abstract: Hybrid material components and methods of forming hybrid material components are provided. For example, a hybrid material component comprises a plurality of metallic tows and a plurality of non-metallic tows. Each metallic tow of the plurality of metallic tows is surrounded by a portion of the plurality of non-metallic tows such that the plurality of metallic tows are embedded within the plurality of non-metallic tows. An exemplary hybrid material component is a containment assembly of a gas turbine engine. Methods of forming such components include forming a hybrid material; laying up a plurality of layers of the material to form a layup; and processing the layup such that a plurality of metallic tows and a plurality of non-metallic tows are co-cured.

    GAS TURBINE ENGINE ROTOR BLADE HAVING A ROOT SECTION WITH COMPOSITE AND METALLIC PORTIONS

    公开(公告)号:US20220403741A1

    公开(公告)日:2022-12-22

    申请号:US17891312

    申请日:2022-08-19

    Abstract: A rotor blade for a gas turbine engine includes an airfoil section and a root section extending along a longitudinal direction between an upstream surface and a downstream surface. The root section further extends along a radial direction between an inner surface positioned at an inner end of the root section and an outer end coupled to the airfoil section. Moreover, the root section extends along a circumferential direction between a first side surface and a second side surface. Furthermore, the root section defines a longitudinal centerline extending along the longitudinal direction and positioned equidistant from the inner surface and the outer end in the radial direction. The root section includes a first portion formed from a composite material and a second portion formed from a metallic material, with the longitudinal centerline extending through the second portion of the root section.

    Additively manufactured rotating shaft

    公开(公告)号:US11131247B2

    公开(公告)日:2021-09-28

    申请号:US15883336

    申请日:2018-01-30

    Abstract: A rotating shaft and a method for additively manufacturing the rotating shaft are provided. The rotating shaft includes an elongated body extending along an axial direction and including an inner surface that defines a hollow central portion. An internal support structure extends from the inner surface into the hollow central portion to stiffen the rotating shaft and provide a high stiffness-to-weight ratio. The internal support structures may include stiffening ribs, truss structures, mesh structures, solid disks, and/or regions having a decreased density relative to the elongated body. The elongated body and some or all internal features may be integrally formed as a single monolithic component.

    Apparatus for dovetail chord relief for marine propeller

    公开(公告)号:US11052982B2

    公开(公告)日:2021-07-06

    申请号:US15295168

    申请日:2016-10-17

    Abstract: A blade member includes a leading edge, a trailing edge, and a blade body extending therebetween. The blade member also includes a dovetail, a transition region, and a transition relief. The dovetail includes a dovetail chord line extending between an axially forward face of the dovetail and an axially aft face of the dovetail. The dovetail chord line has a dovetail chord length. The transition region is formed between the blade body and the dovetail. The blade body and the transition region form a blade body transition chord line at the interface of the blade body and the transition region which has a blade body transition chord length. The transition relief includes a geometric relief in at least one of a forward and an aft end of the transition region and the dovetail. The dovetail chord length is less than the blade body transition chord length.

    Containment case active clearance control structure

    公开(公告)号:US10815816B2

    公开(公告)日:2020-10-27

    申请号:US16139645

    申请日:2018-09-24

    Abstract: A propulsion system including a casing surrounding a fan rotor assembly is provided. The casing includes an outer layer material defining a first coefficient of thermal expansion (CTE) and an inner layer material. The casing further includes a spring member disposed between the outer layer material and the inner layer material coupling the outer layer material and the inner layer material. The spring member is coupled to each of the outer layer material and the inner layer material within a flow passage defined between the outer layer material and the inner layer material. The spring member defines a second CTE greater than the first CTE.

    Platform apparatus for propulsion rotor

    公开(公告)号:US10738630B2

    公开(公告)日:2020-08-11

    申请号:US15898690

    申请日:2018-02-19

    Abstract: A platform apparatus for a propulsion rotor having an annular array of airfoils carried by a rotor disk. The apparatus includes: at least one forward segment comprising an arcuate forward body having a plurality of spaced-apart axially-extending forward fingers, each of the forward fingers bounded by a curved first lateral edge interconnected to a straight second lateral edge by an aft edge, wherein the forward segment defines a flow path surface and an opposed back surface; at least one aft segment comprising an arcuate aft body having a plurality of spaced-apart actually-extending aft fingers, each of the aft fingers bounded by a curved first lateral edge interconnected to a straight second lateral edge by a forward edge, wherein the aft segment defines a flow path surface and an opposed back surface, and wherein the aft edges have a shape complementary to a shape of the forward edges.

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