Hybrid aerogel rigid ceramic fiber insulation and method of producing same
    2.
    发明授权
    Hybrid aerogel rigid ceramic fiber insulation and method of producing same 有权
    混合气凝胶硬质陶瓷纤维绝缘及其制造方法

    公开(公告)号:US06770584B2

    公开(公告)日:2004-08-03

    申请号:US10222651

    申请日:2002-08-16

    IPC分类号: C04B3580

    摘要: A hybrid insulation material comprises of porous ceramic substrate material impregnated with nanoporous material and method of making the same is the topic of this invention. The porous substrate material has bulk density ranging from 6 to 20 lb/ft3 and is composed of about 60 to 80 wt % silica (SiO2) 20 to 40 wt % alumina (Al2O3) fibers, and with about 0.1 to 1.0 wt % boron-containing constituent as the sintering agent. The nanoporous material has density ranging from 1.0 to 10 lb/ft3 and is either fully or partially impregnated into the substrate to block the pores, resulting in substantial reduction in conduction via radiation and convention. The nanoporous material used to impregnate the fiber substrate is preferably formed from a precursor of alkoxysilane, alcohol, water, and an acid or base catalyst for silica aerogels, and from a precursor of aluminum alkoxide, alcohol, water, and an acid or base catalyst for alumina aerogels.

    摘要翻译: 一种混合绝缘材料包括浸渍有纳米多孔材料的多孔陶瓷衬底材料及其制造方法是本发明的主题。 多孔基材材料的堆积密度为6至20lb / ft 3,并且由约60至80wt%的二氧化硅(SiO 2)20至40wt%的氧化铝(Al 2 O 3)纤维和约0.1至1.0wt %含硼组分作为烧结剂。 纳米多孔材料的密度范围为1.0至10lb / ft 3,并且完全或部分地浸渍到基底中以阻挡孔,导致通过辐射和惯例显着降低传导。 用于浸渍纤维基材的纳米多孔材料优选由烷氧基硅烷,醇,水和用于二氧化硅气凝胶的酸或碱催化剂的前体,以及来自烷氧基铝,醇,水和酸或碱催化剂的前体形成 用于氧化铝气凝胶。