METHOD AND SYSTEM FOR FLOTATION SEPARATION IN A MAGNETICALLY CONTROLLABLE AND STEERABLE MEDIUM

    公开(公告)号:US20230041631A1

    公开(公告)日:2023-02-09

    申请号:US16363447

    申请日:2019-03-25

    发明人: Alan D. KERSEY

    摘要: The present invention provides new techniques related to magnetically controllable and/or steerable froth for use in separation processes of mineral-bearing ore and bitumen. Apparatus is provided featuring a processor configured to contain a fluidic medium having a material-of-interest and also having a surfactant with magnetic properties so as to cause the formation of a froth layer that contains at least some of the material-of-interest and is magnetically responsive; and a magnetic field generator configured to generate a magnetic field and provide non-mechanical mixing and steering/driving of the froth layer in the processor. The material-of-interest may be mineral-bearing ore particles or bitumen. The processor includes a flotation tank, a primary separation vessel (PSV), or a pipe, including a tailings pipeline. The pipe has a non-magnetic pipe section, and the magnetic field generator includes a magnetic coil arranged in relation to non-magnetic pipe section to generate the magnetic field and provide the non-mechanical mixing and steering/driving of the froth layer in the pipe.

    NON-FLOTATION BASED RECOVERY OF MINERAL BEARING ORE USING HYDROPHOBIC PARTICLE COLLECTION IN A PIPELINE SECTION

    公开(公告)号:US20220016645A1

    公开(公告)日:2022-01-20

    申请号:US17490198

    申请日:2021-09-30

    IPC分类号: B03D1/016 B03D1/02 B03D1/14

    摘要: Apparatus uses hydrophobic synthetic beads to recover mineral particles in a slurry. The synthetic beads and the slurry are mixed into a mixture for processing. The apparatus has an interaction vessel installed in a section of pipeline. The interaction vessel is made from a pipeline folded or coiled into a compact struction having a continuous flow path. The interaction vessel has an input to receive the mixture of slurry and synthetic beads. The folded or coiled structure is used to increase the residence time of the mixture in the flow path, allowing more time for the mineral particles in the slurry to attach to the surface of the synthetic bead, while maintaining a small footprint. The interaction vessel may be formed from a number of loops of pipe section. The interaction vessel may be formed from one or more folded structures.

    Weighted median method for PST control signal determination

    公开(公告)号:US10814339B2

    公开(公告)日:2020-10-27

    申请号:US16334543

    申请日:2017-09-19

    发明人: Michael A. Davis

    摘要: A controller for controlling a slurry flowing from incoming piping and entering hydrocyclones arranged in a battery configuration, featuring a signal processor that receives signaling containing information about respective individual cyclone control signaling x(i) for each individual cyclone being evaluated and controlled, median control signaling {tilde over (x)} of all of the respective individual cyclone control signaling x(i), a scale factor Ai and a number N of the individual cyclones being evaluated and controlled; and determine/provides primary control signaling C containing information to control the slurry flowing from the incoming piping and entering the hydrocyclones arranged in the battery configuration by taking the median control signaling {tilde over (x)} and adding a correction factor, where the correction factor is determined by taking a sum of a respective difference of each of the respective individual cyclone control signaling x(i) and the median control signaling {tilde over (x)}, applying the scaling factor Ai to each respective difference, and normalizing the sum by the number N of the individual cyclones being evaluated and controlled, based upon the signaling received.

    POLYMER COATING FOR SELECTIVE SEPARATION OF HYDROPHOBIC PARTICLES IN AQUEOUS SLURRY

    公开(公告)号:US20200030819A1

    公开(公告)日:2020-01-30

    申请号:US16489977

    申请日:2018-03-01

    IPC分类号: B03D1/02

    摘要: A substrate for use in an aqueous slurry has a polymeric coating to provide a compliant and sticky surface. The polymer coating has a chemical to render the surface hydrophobic so as to attract hydrophobic or hydrophobized mineral particles in the slurry. The surface has a surface roughness structure in the nano-scale to micro-scale range. The substrate can take the form of a conveyor belt, a bead, a mesh, an impeller, a filter or a flat surface. The substrate can also be an open-cell foam. The polymeric coating can be modified with tackifiers; plasticizers; crosslinking agents; chain transfer agents; chain extenders; adhesion promoters; aryl or alky copolymers; fluorinated copolymers and/or additives; hydrophobicizing agents such as hexamethyldisilazane; inorganic particles such as silica, hydrophobic silica, and/or fumed hydrophobic silica; MQ resin; and/or other additives to control and modify the properties of the polymer.

    Tumbler cell for mineral recovery using engineered media

    公开(公告)号:US11440026B2

    公开(公告)日:2022-09-13

    申请号:US17034258

    申请日:2020-09-28

    摘要: Apparatus uses engineered collection media to recover mineral particles in a slurry. The apparatus has a tumbler cell and a rotation device to rotate the tumbler cell. The tumbler cell has a container to hold a mixture of the engineered media and the slurry containing the mineral particles. The container is turned such that at least part of the mixture in the upper part of the container is caused to interact with at least part of the mixture in the lower part of the container. As such, the contact between the engineered media and the mineral particles is enhanced. The surfaces of the engineered media are functionalized with a chemical having molecules to attract the mineral particles to the surfaces so as to form mineral laden media. After the mineral laden media are discharged from the tumbler cell, the mineral particles can be separated from the engineered media by stripping.

    High intensity conditioning prior to enhanced mineral separation process

    公开(公告)号:US11247214B2

    公开(公告)日:2022-02-15

    申请号:US16552651

    申请日:2018-02-28

    摘要: A system for separating mineral particles of interest from an ore features mineral processing operations/stages/circuits configured to receive an ore, or mineral particles or concentrates formed by processing the ore, and provide processed mineral particles or concentrates, or a waste stream, for further enhanced mineral separation downstream processing; an enhanced mineral separation processor having a collection apparatus located therein, the collection apparatus having a collection surface configured with a functionalized polymer including molecules having a functional group configured to attract the mineral particles of interest to the collection surface, the enhanced mineral separation processor receive the processed mineral particles or concentrates, or the waste stream, and provide further enhanced downstream processed mineral particles or concentrates, or a further enhanced downstream processed waste stream; and a high intensity conditioning operation, stage or circuit configured to apply a high intensity form of energy to the processed mineral particles or concentrates, or the waste stream, prior to further enhanced mineral separation downstream processing by the enhanced mineral separation processor.