公开(公告)号：US06712123B1

公开(公告)日：2004-03-30

申请号：US09615097

申请日：2000-07-13

Applicant: Axel Weyer ,  Dirk Letzel ,  Reiner Külchen ,  Adolf Zajber

Inventor： Axel Weyer ,  Dirk Letzel ,  Reiner Külchen ,  Adolf Zajber

IPC: B22D1120

CPC classification number: B22D11/1281 ,  B22D11/1206

Abstract: In a method for changing the section of a billet of a continuous casting plant during continuous casting, wherein opposed sides of the billet are in contact with oppositely positioned roll supports arranged below a continuous casting die, wherein the roll supports are comprised of segments having rolls, wherein adjoining ones of the segments of each roll support are connected to one another by a jointed connection and wherein each segment is configured to be adjustable independent of the other segments with respect to an angular position relative to the billet, and wherein in an initial position the segments of the roll supports are adjusted to a uniform billet section, a thickness reduction can be achieved by advancing sequentially in a direction of continuous casting the segments toward the billet by moving the jointed connections toward the billet in a controlled sequence of adjusting steps or a thickness increase can be achieved by moving sequentially in a direction of continuous casting the segments away from the billet by moving the jointed connections away from the billet in a controlled sequence of adjusting steps.

Abstract translation: 在连续铸造期间改变连续铸造设备的坯料的截面的方法中，其中坯料的相对侧与布置在连续铸造模具下方的相对设置的辊支承件接触，其中辊支撑件由具有辊 ，其中每个辊支撑件的相邻节段通过接合连接彼此连接，并且其中每个节段被构造成相对于相对于坯料的角位置而与其他节段相关的可调节，并且其中在初始 将辊支撑件的节段调整到均匀的坯料部分的位置，可以通过以连续的方式沿着将节段朝向坯料连续铸造的方向前进顺序地按照受控制的调节步骤 或者可以通过在连续c的方向上依次移动来实现厚度增加 通过以受控制的调节步骤将接合的连接件远离坯料移动，使段远离坯料。

公开(公告)号：US07284593B2

公开(公告)日：2007-10-23

申请号：US10512243

申请日：2003-03-11

Applicant: Dirk Letzel ,  Josef Kockentiedt ,  Thomas Fest ,  Jürgen Friedrich ,  Adolf-Gustav Zajber

Inventor： Dirk Letzel ,  Josef Kockentiedt ,  Thomas Fest ,  Jürgen Friedrich ,  Adolf-Gustav Zajber

IPC: B22D11/124

CPC classification number: B22D11/1248

Abstract: The invention relates to a method for collecting and evacuating run-off water from the inner arc of the strand guide (8) of a beam blank casting machine, according to which the cast strand (2) is solidified and the required dissipation of heat is achieved, among other things, by sprayed water, whereby run-off water can also collect on the inner arc of the strand (2). The run-off water is collected using a suction head (1). The run-off water that is collected in the suction head is fluidized using fluidizers or momentum inhibitors. The fluidized water is sucked off and the water-air mixture is split into water and air in a separation device. The invention also relates to a device for carrying out said method, comprising at least one suction device that is arranged or can be driven along the strand guide (8), said suction device having an attachable suction head (1) and being equipped with fluidizers. The suction device (4) is driven along the beam blank preliminary section (9) by means of manipulators (7).

Abstract translation: 本发明涉及一种用于从梁坯铸造机的股线引导件（8）的内弧收集和排出流出水的方法，根据该方法，铸造线（2）被固化并且所需的热耗散是 除其他外，通过喷水实现了径流水也可以收集在绞线（2）的内弧上。 使用吸头（1）收集流出的水。 使用流化器或动量抑制剂使收集在吸头中的流出水流化。 吸入流化的水，并将水 - 空气混合物分离成分离装置中的水和空气。 本发明还涉及一种用于执行所述方法的装置，包括至少一个抽吸装置，所述至少一个抽吸装置被布置或可以沿着所述股线引导件（8）被驱动，所述抽吸装置具有可附接的吸头（1）并且配备有流化器 。 抽吸装置（4）通过操纵器（7）沿着梁坯料预备部分（9）驱动。

公开(公告)号：US20070023161A1

公开(公告)日：2007-02-01

申请号：US11517997

申请日：2006-09-07

Applicant: Axel Weyer ,  Dirk Letzel ,  Horst Gartner ,  Wilfried Milewski ,  Adolf Zajber

Inventor： Axel Weyer ,  Dirk Letzel ,  Horst Gartner ,  Wilfried Milewski ,  Adolf Zajber

IPC: B22D11/12 ,  B22D11/124

CPC classification number: B22D11/124 ,  B22D11/1206 ,  B22D11/128 ,  B22D11/20 ,  B22D11/225

Abstract: A method for the continuous casting and direct deformation of a metal strand, especially a cast steel strand, includes guiding the metal strand in a curved strand glide after the continuous casting mold, subjecting the strand to a secondary cooling with a liquid coolant, and preparing the strand in an automatically controlled way for the deformation pass at a uniform temperature field in the strand cross-section, such that the cast strand is cooled with a liquid coolant only in the longitudinal sections in which the cast strand is liquid in the cross-section. The temperature of the cast strand is equalized in a transition zone before, in, and/or after a bending-straightening unit by insulation of the exterior surface that is radiating heat, without the use of the liquid coolant, and is further equalized by heat radiation in zones until the temperature field consists of elliptical, horizontally oriented isotherms. The cast strand is deformed on a dynamically variable soft production line on the basis of the compressive strength measured by individual deforming rolls or roll segments, depending on the compressive force that can be locally applied.

Abstract translation: 用于连续铸造和直接变形金属线材，特别是铸钢绞线的方法包括：在连续铸造模具之后，将金属线材引导成弯曲的线股滑动，使该股线用液体冷却剂进行二次冷却，并制备 以自动控制的方式对股线进行变形，在股线横截面中以均匀的温度场通过，使得铸造线材仅在液态冷却剂中被冷却，其中纵向部分中的铸造股线在其横截面中是液态的， 部分。 在不使用液体冷却剂的情况下，在弯曲矫正单元之前，之中和/或之后的过渡区域中通过隔热散热的外表面的过渡区域中的温度相等，并进一步通过热量平衡 区域辐射直到温度场由椭圆形水平取向的等温线组成。 基于由各个变形辊或辊段测量的压缩强度，根据可局部施加的压缩力，铸造股线在动态变化的软生产线上变形。

公开(公告)号：US07121323B2

公开(公告)日：2006-10-17

申请号：US10498650

申请日：2003-01-30

Applicant: Axel Weyer ,  Dirk Letzel ,  Horst Gärtner ,  Wilfried Milewski ,  Adolf Gustav Zajber

Inventor： Axel Weyer ,  Dirk Letzel ,  Horst Gärtner ,  Wilfried Milewski ,  Adolf Gustav Zajber

IPC: B22D11/12

CPC classification number: B22D11/124 ,  B22D11/1206 ,  B22D11/128 ,  B22D11/20 ,  B22D11/225

Abstract: The invention relates to a method and a continuous casting device for the direct shaping of a metal strand, in particular a steel cast strand (1) of any format (1d). According to said method, the cast strand (1) is only cooled by a liquid coolant (4) in longitudinal sections (6), where the interior of the cast strand (1) remains liquefied and the temperature of the cast strand (1) in a transition zone (7) upstream of, in and/or downstream of a bending and straightening unit (8) is evened out by an insulation of the exterior surface (1b), essentially without the use of a liquid coolant (4), and by progressive thermal radiation. The cast strand (1) is shaped in a dynamically variable reduction section (9) as a result of the compressive strength that is measured on individual shaping rolls (10) or roll segments (11), depending on the compressive force that can be locally applied.

Abstract translation: 本发明涉及用于直接成型金属线材的方法和连续铸造装置，特别是任何格式（1d）的钢铸造股线（1）。 根据所述方法，铸造线（1）仅在纵向部分（6）中被液体冷却剂（4）冷却，其中铸造线股（1）的内部保持液化并且铸造股线（1）的温度 在弯曲和矫直单元（8）的上游，下游和/或下游的过渡区域（7）中，基本上不使用液体冷却剂（4）而被外表面（1b）的绝缘层平衡， ，并通过渐进式热辐射。 根据可以在本地的压缩力，铸造线（1）由于在各个成形辊（10）或辊段（11）上测量的抗压强度而在动态可变的减压部分（9）中成形。 应用。

公开(公告)号：US20060054297A1

公开(公告)日：2006-03-16

申请号：US10543073

申请日：2004-01-16

Applicant: Adolf Zajber ,  Dirk Letzel

Inventor： Adolf Zajber ,  Dirk Letzel

IPC: B22D11/12 ,  B22D11/00

CPC classification number: B21B13/22 ,  B21B1/463 ,  B21B13/02 ,  B21B39/006 ,  B21B2203/22 ,  B21B2267/06

Abstract: Continuously cast products (12) are often provided with surface defects such as oscillation marks (17) and other non-homogeneous structures in the cast state thereof during production in a casting die (11) of a continuous casting plant (10). Defects which render a strip useless for superior applications also frequently occur on the strip surface during subsequent milling of the slab (12″) into a strip. The aim of the invention is to minimize said defects and provide the rolling mill with a slab (12″) having a desired preliminary profile and an improved near-surface structure. Said aim is achieved by arranging a reducing roll stand (30) in the area of the bending rolls or straightening driver rolls (24) within the continuous casting plant (10). Said reducing roll stand (30) allows the cast billet (12) to be deformed in a specific manner at an early point in time while still having a high temperature and providing a high energy yield after being completely hardened such that the depth of the existing oscillation marks (17) on the cast billet surface (16) is reduced, the finely crystalline edge layer (18) is enlarged as a result of the energy being released which is introduced into the reducing billet (12′) during said deformation process, and increased recrystallization occurs and the grains in the deformed edge zone (19) of the slab (12″) are refined during the subsequent thermal treatment in a holding furnace (40).

Abstract translation: 在连续铸造设备（10）的铸模（11）的制造过程中，连续铸造产品（12）在铸造状态下经常具有诸如振动标记（17）和其它非均匀结构的表面缺陷。 在将板坯（12“）后续铣削成条时，在带材表面上也经常发生使优质应用无法使用的缺陷。 本发明的目的是使所述缺陷最小化并为轧机提供具有期望的初步轮廓和改进的近表面结构的板坯（12“）。 所述目的通过在连续铸造设备（10）内的弯曲辊或整流驱动辊（24）的区域中布置减速辊架（30）来实现。 所述还原辊架（30）允许铸造坯料（12）在早期时间以特定方式变形，同时仍然具有高温并且在完全硬化之后提供高能量产率，使得现有的 铸造坯料表面（16）上的振动标记（17）减少，由于在所述变形过程中释放的能量被引入到还原坯料（12'）中，细晶边缘层（18）被扩大， 并且在保持炉（40）中随后的热处理期间，钢板（12“）的变形边缘区域（19）中的晶粒被精炼，并且发生增加的再结晶。

公开(公告)号：US07849911B2

公开(公告)日：2010-12-14

申请号：US11517997

申请日：2006-09-07

Applicant: Axel Weyer ,  Dirk Letzel ,  Horst Gärtner ,  Wilfried Milewski ,  Adolf Gustav Zajber

Inventor： Axel Weyer ,  Dirk Letzel ,  Horst Gärtner ,  Wilfried Milewski ,  Adolf Gustav Zajber

IPC: B22D11/12 ,  B22D11/124

CPC classification number: B22D11/124 ,  B22D11/1206 ,  B22D11/128 ,  B22D11/20 ,  B22D11/225

Abstract: A device for continuous casting and direct deformation of a metal strand, with a strand guide which is curved after the continuous casting mold in the direction of strand travel, a spray device for liquid coolant, a bending-straightening unit, and an automatic control system for a uniform temperature field in the strand cross section. The cast strand is cooled with a liquid coolant only in the longitudinal sections in which the cast strand is liquid in the cross section. The curved strand guide with the spray device for liquid coolant is followed by a dry zone, which operates without liquid coolant and serves as insulation against the elimination of radiant heat and systematically surrounds the cast strand. A reduction line is provided, which includes individual, hydraulically adjustable deforming rolls or several hydraulically adjustable roll segments and precedes, coincides with, or follows the region of the bending-straightening unit.

Abstract translation: 一种用于连续铸造和直接变形金属股的装置，具有在连续铸造模具沿着股线行进方向弯曲的股线引导件，用于液体冷却剂的喷射装置，弯曲矫正单元和自动控制系统 对于股线横截面中的均匀温度场。 铸造线材仅在液体冷却剂中被冷却，只在其横截面中铸造股线是液态的纵向部分。 具有用于液体冷却剂的喷射装置的弯曲引导引导件之后是干燥区域，其在没有液体冷却剂的情况下操作，并且用作抵抗辐射热的绝缘并且系统地围绕铸造线束。 提供了一种还原线，其包括单独的，可液压调节的变形辊或若干液压可调节的辊段，并且在弯曲矫正单元的区域之前，之后或之后。

公开(公告)号：US20060191661A1

公开(公告)日：2006-08-31

申请号：US10534942

申请日：2003-10-01

Applicant: Adolf Zajber ,  Dirk Letzel ,  Josef Kockentiedt ,  Uwe Plociennik

Inventor： Adolf Zajber ,  Dirk Letzel ,  Josef Kockentiedt ,  Uwe Plociennik

IPC: B22D11/00

CPC classification number: B22D11/041 ,  B22D11/055

Abstract: The invention relates to a continuous casting mold for casting molten metals, particularly steel materials, at high casting rates to form polygonal billet, bloom, and preliminary section castings (1) and the like. Said mold is comprised of a tubular mold (2) made of copper or of copper alloys whose entry cross-section (3) on the pouring-in side (4) has both a cross-section (5), which is enlarged compared to the exit cross-section (6) on the casting exit side (7), and corner radii (8). The continuous casting mold can be improved in a technologically process-oriented manner with regard to requirements concerning the cooling processes. To this end, the inner geometric cross-sectional shape (9) and the associated dimensions (10) are provided so that they are analogous to the amount of solidification heat, which is capable of being locally dissipated, at a chosen casting rate and are analogous to the extension of the tubular mold (2).

Abstract translation: 本发明涉及一种用于以高铸造速度铸造熔融金属，特别是钢材的连续铸造模具，以形成多边形坯料，开采和预备型铸件（1）等。 所述模具包括由铜或铜合金制成的管状模具（2），其中入口侧（4）上的入口横截面（3）具有两个横截面（5），其与 铸造出口侧（7）的出口横截面（6）和拐角半径（8）。 关于冷却过程的要求，连续铸造模具可以以技术上以工艺为导向的方式得到改进。 为此，提供内部几何横截面形状（9）和相关联的尺寸（10），使得它们类似于能够以选定的铸造速率局部消散的凝固热量，并且是 类似于管状模具（2）的延伸。

公开(公告)号：US20050211413A1

公开(公告)日：2005-09-29

申请号：US10512243

申请日：2003-03-11

Applicant: Dirk Letzel ,  Josef Kockntiedt ,  Thomas Fest ,  Jurgen Friedrich ,  Adolf-Gustav Zajber

Inventor： Dirk Letzel ,  Josef Kockntiedt ,  Thomas Fest ,  Jurgen Friedrich ,  Adolf-Gustav Zajber

IPC: B22D11/00 ,  B22D11/124

CPC classification number: B22D11/1248

Abstract: The invention relates to a method for collecting and evacuating run-off water from the inner arc of the strand guide (8) of a beam blank casting machine, according to which the cast strand (2) is solidified and the required dissipation of heat is achieved, among other things, by sprayed water, whereby run-off water can also collect on the inner arc of the strand (2). The run-off water is collected using a suction head (1). The run-off water that is collected in the suction head is fluidised using fluidisers or momentum inhibitors. The fluidised water is sucked off and the water-air mixture is split into water and air in a separation device. The invention also relates to a device for carrying out said method, comprising at least one suction device that is arranged or can be driven along the strand guide (8), said suction device having an attachable suction head (1) and being equipped with fluidisers. The suction device (4) is driven along the beam blank preliminary section (9) by means of manipulators (7).

Abstract translation: 本发明涉及一种用于从梁坯铸造机的股线引导件（8）的内弧收集和排出流出水的方法，根据该方法，铸造线（2）被固化并且所需的热耗散是 除其他外，通过喷水实现了径流水也可以收集在绞线（2）的内弧上。 使用吸头（1）收集流出的水。 使用流化器或动量抑制剂将收集在吸头中的流出的水流化。 流出的水被抽出，水 - 空气混合物在分离装置中分成水和空气。 本发明还涉及一种用于执行所述方法的装置，包括至少一个抽吸装置，所述至少一个抽吸装置被布置或可以沿着所述股线引导件（8）被驱动，所述抽吸装置具有可附接的抽吸头（1）并且装备有流化器 。 抽吸装置（4）通过操纵器（7）沿着梁坯料预备部分（9）驱动。

公开(公告)号：US20050011629A1

公开(公告)日：2005-01-20

申请号：US10498650

申请日：2003-01-30

Applicant: Axel Weyer ,  Dirk Letzel ,  Horst Gartner ,  Wilfried Milewski ,  Adolf Zajber

Inventor： Axel Weyer ,  Dirk Letzel ,  Horst Gartner ,  Wilfried Milewski ,  Adolf Zajber

IPC: B22D11/00 ,  B22D11/12 ,  B22D11/124 ,  B22D11/128 ,  B22D11/20 ,  B22D11/22

CPC classification number: B22D11/124 ,  B22D11/1206 ,  B22D11/128 ,  B22D11/20 ,  B22D11/225

Abstract: The invention relates to a method and a continuous casting device for the direct shaping of a metal strand, in particular a steel cast stand (1) of any format (1d). According to said method, the cast strand (1) is only cooled by a liquid coolant (4) in longitudinal sections (6), where the interior of the cast strand (1) remains liquefied and the temperature of the cast strand (1) in a transition zone (7) upstream of, in and/or downstream of a bending and straightening unit (8) is evened out by an insulation of the exterior surface (1b), essentially without the use of a liquid coolant (4), and by progressive thermal radiation. The cast strand (1) is shaped in a dynamically variable reduction section (9) as a result of the compressive strength that is measured on individual shaping rolls (10) or roll segments (11), depending on the compressive force that can be locally applied.

Abstract translation: 本发明涉及用于直接成型金属线的方法和连续铸造装置，特别是任何格式（1d）的铸钢支架（1）。 根据所述方法，铸造线（1）仅在纵向部分（6）中被液体冷却剂（4）冷却，其中铸造线股（1）的内部保持液化并且铸造股线（1）的温度 在弯曲和矫直单元（8）的上游，下游和/或下游的过渡区域（7）中，基本上不使用液体冷却剂（4），通过外表面（1b）的绝缘体来平衡， 并通过渐进式热辐射。 根据可以在本地的压缩力，铸造线（1）由于在各个成形辊（10）或辊段（11）上测量的抗压强度而在动态可变的减压部分（9）中成形。 应用。

公开(公告)号：US07159642B2

公开(公告)日：2007-01-09

申请号：US10344208

申请日：2001-08-07

Applicant: Adolf Gustav Zajber ,  Dirk Letzel ,  Wilfried Milewski ,  Thomas Fest ,  Heinz-Dietrich Schneider ,  Lothar Fischer ,  Herbert Brotzki

Inventor： Adolf Gustav Zajber ,  Dirk Letzel ,  Wilfried Milewski ,  Thomas Fest ,  Heinz-Dietrich Schneider ,  Lothar Fischer ,  Herbert Brotzki

IPC: B22D11/124

CPC classification number: B22D11/1282 ,  B22D11/009 ,  B22D11/1246

Abstract: A method and strand guide for supporting, guiding and cooling casting strands (1) made of steel, especially preliminary sections (2) for girders, which are cooled by injected water (29) and are drawn, serve to prevent cracks, especially surface cracks, from appearing in the microstructure by adapting the cooling conditions of the surface of the strand in the region of the secondary cooling, and serve to prevent undercooling of the strand shell, wherein in order to avoid an undesirable solidification structure on the upper flange edges or in other cross-sectional areas, the cooling and support of the beam blank format are so adapted to the solidification range that cooling and support are provided exclusively where a crater is formed. To this end, the casting strand (1) is cooled, by guiding the temperature in a specific manner in upper supporting segments (5, 6, 7), by means of spray-water jets the width of which at least matches the length of the supporting rollers on longitudinal and transversal sides (13, 14) of the cross section (1a) of the casting strand, and is decreasingly supported in an analogous manner with respect to the length of the casting path and the cooling state in core areas (15) of the cross section (1a) of the casting strand on the transversal sides (14) of said casting strand cross-section (1a) so that cooling occurs exclusively by means of water jets (8) which are oriented towards said core areas (15).

Abstract translation: 一种用于支撑，引导和冷却由钢制成的铸造线（1）的方法和线引导件，特别是由喷射水（29）冷却并被拉伸的用于桁材的预备部分（2），用于防止裂纹，特别是表面裂纹 通过使二次冷却区域中的绞合线的表面的冷却条件适应于微结构，并且用于防止绞线壳的过冷，其中为了避免在上凸缘边缘上的不期望的凝固结构或 在其他横截面区域中，梁坯料的冷却和支撑适用于仅在形成火山口的情况下提供冷却和支撑的凝固范围。 为此，通过将喷射线（1）的长度至少匹配的喷水喷射器以特定的方式引导到上支撑段（5,6,7）中来冷却铸造线（1） 在铸造线的横截面（1a）的纵向和横向侧（13,14）上的支撑辊，并且以类似的方式相对于铸造路径的长度和芯部区域中的冷却状态减少支撑 （1a）的铸造横截面（14）上的铸造线的横截面（1a）的横截面（15），使得仅通过水射流（8）进行冷却，喷水 核心区域（15）。