VARIABLE DIAMETER SEAL FOR OPTICAL PREFORM FURNACE

    公开(公告)号:US20200369553A1

    公开(公告)日:2020-11-26

    申请号:US16767956

    申请日:2018-12-20

    Inventor: Carl W. Ponader

    Abstract: A variable seal for shielding from contaminants both an object to be heated in, and the heating element of, a high-temperature furnace. The seal has a first support ring and a second support ring separated by a distance. One or more components control the distance between the two support rings. A high-temperature fabric cylinder is attached to the support rings, is located where the object enters or exits the furnace, and surrounds at least a portion of the object. A mechanism engages the approximate center of the fabric cylinder to close the fabric cylinder as the one or more components decrease the distance between the two support rings and to open the fabric cylinder as the one or more components increase the distance between the two support rings, whereby the fabric cylinder continuously contacts the circumference of the object regardless of the diameter of the object.

    HIGH-STRENGTH WELDING PROCESS FOR MAKING HEAVY GLASS PREFORMS WITH LARGE CROSS SECTIONAL AREAS

    公开(公告)号:US20200231488A1

    公开(公告)日:2020-07-23

    申请号:US16746180

    申请日:2020-01-17

    Abstract: An apparatus and related process for producing a high-strength weld between two glass components. Chucks clamp and move respective first ends of the glass components toward each other inside an enclosure, where the second ends are heated, softened, and welded together in a weld zone. The enclosure has layers of stacked quartz glass bricks and allows the weld zone to cool slowly and avoid stress. A propane quartz melting torch directs a flame inside the enclosure and toward the second ends as the glass components move toward each other. The flame softens the second ends and creates substantially smooth polished surfaces in the weld zone having an increased hydroxide content. At least 80% of the weld zone has a hydroxide content greater than about 10 ppm average in a 10 μm depth from the surface and the tensile strength of the weld zone is above about 10 MPa.

    Evaluation of preforms with non-step-index refractive-index-profile (RIP)

    公开(公告)号:US11788927B2

    公开(公告)日:2023-10-17

    申请号:US17186907

    申请日:2021-02-26

    CPC classification number: G01M11/0228 G01M11/30

    Abstract: A method for determining the refractive index profile of a preform when the RIP is not substantially step-index like. (a) The preform deflection function is measured and transformed into a measured RIP. (b) A RI level and radius are assumed for the preform layer being evaluated and a compensation level RIP is calculated. (c) A theoretical deflection function is generated corresponding to the assumed RI level and radius and the generated data are transformed into a fitting RIP. (d) The fitting RIP is compared to the measured RIP and the comparison is evaluated against a predetermined accuracy level for the preform layer being evaluated. (e) Steps (b) and (c) are repeated iteratively until the predetermined accuracy level has been achieved. Steps (b) through (e) are repeated for each preform layer that needs to be compensated. Finally, a measurement artifact compensated refractive index profile is calculated for the preform.

    Variable diameter seal for optical preform furnace

    公开(公告)号:US11434163B2

    公开(公告)日:2022-09-06

    申请号:US16767956

    申请日:2018-12-20

    Inventor: Carl W. Ponader

    Abstract: A variable seal for shielding from contaminants both an object to be heated in, and the heating element of, a high-temperature furnace. The seal has a first support ring and a second support ring separated by a distance. One or more components control the distance between the two support rings. A high-temperature fabric cylinder is attached to the support rings, is located where the object enters or exits the furnace, and surrounds at least a portion of the object. A mechanism engages the approximate center of the fabric cylinder to close the fabric cylinder as the one or more components decrease the distance between the two support rings and to open the fabric cylinder as the one or more components increase the distance between the two support rings, whereby the fabric cylinder continuously contacts the circumference of the object regardless of the diameter of the object.

    Method for inserting a core rod into an outer cladding tube with spacer

    公开(公告)号:US10464837B2

    公开(公告)日:2019-11-05

    申请号:US15563266

    申请日:2015-06-02

    Abstract: Methods for producing glass components and obtainted glass component, e.g. optical fiber preform. A method includes providing a cladding tube (110) with a longitudinal axis including a first and a second bore separated by a chamfered region (114); inserting a spacer (120) into the first bore; inserting a rod (130) into the first bore (116); moving the spacer (120) into the chamfered section (114), causing the spacer (120) to rotate within the chamfered region (114); and rotating the cladding tube (110) into a vertical orientation, whereby the spacer (120) is prevented from entering the second bore (118) and supports the rod (130). Each portion of the chamfered region has a height perpendicular to the longitudinal axis greater than the height of the second bore. The spacer has a length parallel to the longitudinal axis greater than the height of the second bore but less the distance between the deepest point of the bottom of the chamfered region and an intersection of the top of the chamfered region and the first bore.

    High-strength welding process for making heavy glass preforms with large cross sectional areas

    公开(公告)号:US11739019B2

    公开(公告)日:2023-08-29

    申请号:US16746180

    申请日:2020-01-17

    CPC classification number: C03B23/207

    Abstract: An apparatus and related process for producing a high-strength weld between two glass components. Chucks clamp and move respective first ends of the glass components toward each other inside an enclosure, where the second ends are heated, softened, and welded together in a weld zone. The enclosure has layers of stacked quartz glass bricks and allows the weld zone to cool slowly and avoid stress. A propane quartz melting torch directs a flame inside the enclosure and toward the second ends as the glass components move toward each other. The flame softens the second ends and creates substantially smooth polished surfaces in the weld zone having an increased hydroxide content. At least 80% of the weld zone has a hydroxide content greater than about 10 ppm average in a 10 μm depth from the surface and the tensile strength of the weld zone is above about 10 MPa.

    Elongation method and preform for producing an optical glass component

    公开(公告)号:US11618708B2

    公开(公告)日:2023-04-04

    申请号:US15497316

    申请日:2017-04-26

    Abstract: Method of producing glass components and preforms for use in the method. The preform includes a primary rod having a constant outside diameter and a square bottom and a sacrificial tip having a first end attached to the bottom of the primary rod, a second end opposite the first end, and a hollow interior region extending from the first end to the second end. The sacrificial tip is circular in cross section and the first end of the sacrificial tip has an outside diameter equal to the outside diameter of the primary rod. When the preform is heated in a furnace, the sacrificial tip melts and collapses into a drawing bulb which either draws the primary rod directly into the glass fiber or results in a tapered (i.e. tipped) preform for subsequent fiber draw. Material waste as well as the drip time is reduced and the cladding-to-core ratio, crucial for waveguide properties, is maintained for the whole preform compared to a square cut preform without the sacrificial tip.

    ELONGATION METHOD AND PREFORM FOR PRODUCING AN OPTICAL GLASS COMPONENT

    公开(公告)号:US20210130221A1

    公开(公告)日:2021-05-06

    申请号:US17152518

    申请日:2021-01-19

    Abstract: Method of producing glass components and preforms for use in the method. The preform includes a primary rod having a constant outside diameter and a flat bottom portion, wherein the primary rod comprises a core rod surrounded by at least one outer cladding layer; and a cylindrical sacrificial tip having a first end attached to the flat bottom portion of the primary rod, a second end opposite the first end, and a hollow interior region extending fully from the first end to the second end, wherein the sacrificial tip is circular in cross section and the first end of the sacrificial tip has a constant inside diameter and outside diameter along its entire length from the first end to the second end, and wherein the constant outside diameter is equal to the outside diameter of the primary rod. When the preform is heated in a furnace, the sacrificial tip melts and collapses into a drawing bulb which either draws the primary rod directly into the glass fiber or results in a tapered (i.e. tipped) preform for subsequent fiber draw. Material waste as well as the drip time is reduced and the cladding-to-core ratio, crucial for waveguide properties, is maintained for the whole preform compared to a square cut preform without the sacrificial tip.

    Methods and apparatus for determining geometric properties of optical fiber preforms

    公开(公告)号:US10378996B2

    公开(公告)日:2019-08-13

    申请号:US15502705

    申请日:2014-08-08

    Inventor: Ivan Rasnik

    Abstract: Methods and apparatus for evaluating the geometric properties of optical fiber preforms, which methods include: providing an optical fiber preform having a longitudinal axis, an outer diameter and a circumference; providing a two-dimensional pattern having a length parallel to the longitudinal axis of the preform and a width greater than the outer diameter of the preform; providing an image capturing device disposed such that the preform is aligned between the pattern and the image capturing device; rotating the preform about its longitudinal axis and acquiring a first plurality of images of the pattern viewed through the preform at at least two different points along the circumference of the preform; and determining at least one geometric property of the preform from the first plurality of images.

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