摘要:
A process and system for removing sulfur oxide, other gases, and particulate from a flue gas. The process includes treating flue gas with a slurry formed from water, an alkaline reagent, and the purge stream from a wet scrubber in a spray dryer, thereby producing a dry by-product. The process further includes filtering the flue gas to remove at least a portion of the dry by-product, wet scrubbing the flue gas exiting the filter in a wet scrubber, adding a lime or limestone reagent to the wet scrubber, and producing gypsum. Activated carbon may be injected into the flue gas upstream of the filtering step and particulate may be removed from the flue gas upstream of the spray dryer.
摘要:
A process and system for producing fertilizers with reduced levels of contaminants, and particularly a flue gas scrubbing process and facility that produce a fertilizer byproduct which is treated to remove heavy metals originally present in the scrubbed flue gas. The process entails contacting a flue gas with a scrubbing solution to remove acidic gases and produce a byproduct containing a fertilizer compound precipitate and dissolved metals and/or metal compounds. A fertilizer solution containing dissolved fertilizer and dissolved metals and/or metal compounds is then produced by adding water to the byproduct, after which the pH of the fertilizer solution is adjusted one or more times with a gaseous and/or liquid alkali to form precipitates of one or more metal species. The precipitates are then removed from the fertilizer solution and the solution dewatered to yield a fertilizer product with lower contaminant levels.
摘要:
A process and system for removing sulfur oxide, other gases, and particulate from a flue gas. The process includes treating flue gas with a slurry formed from water, an alkaline reagent, and the purge stream from a wet scrubber in a spray dryer, thereby producing a dry by-product. The process further includes filtering the flue gas to remove at least a portion of the dry by-product, wet scrubbing the flue gas exiting the filter in a wet scrubber, adding a lime or limestone reagent to the wet scrubber, and producing gypsum. Activated carbon may be injected into the flue gas upstream of the filtering step and particulate may be removed from the flue gas upstream of the spray dryer.
摘要:
An apparatus and process for removing acidic gases, such as sulfur dioxide, hydrogen chloride and hydrogen fluoride, from flue gases produced by processing operations of the type carried out in utility and industrial plants. The apparatus is generally a gas-liquid contactor whose operation uses an ammonium sulfate-containing scrubbing solution to absorb acidic gases from flue gases, and into which oxygen and ammonia are then injected to react with the absorbed sulfur dioxide to produce ammonium sulfate as a valuable byproduct. The oxygen and ammonia are not introduced together into the scrubbing solution, but instead are introduced sequentially and in a manner so that the oxidation first occurs in a relatively low pH solution as a result of the absorbed acidic gases. The ammonia is then added to the solution in a manner that inhibits or prevents intermixing of the ammonia with the majority of the solution, but is present in the solution when recycled for further absorption of acidic gases. This is accomplished by providing a partition within a vessel containing the scrubbing solution, so that two volumes are defined within the vessel. The portion of the solution within one of the volumes receives oxygen. The solution is then drawn into the other volume, which ammonia is introduced. By avoiding the injection of ammonia into that portion of the solution that receives oxygen, which is at a lower pH and contains lower levels of ammonium sulfite, high ammonia vapor pressure and ammonia slip are minimized. By avoiding the injection of oxygen into that portion of the solution that receives ammonia, bubbles normally present in the scrubbing solution due to the injection of oxygen are prevented from being drawn into that portion of the solution that is in the process of being recycled for further absorption of acidic gases.
摘要:
A process is provided for removing sulfur dioxide out of gases by feeding the gases into a scrubber, where they are counter-currently contacted with a descending solution containing ammonium hydroxide and ammonium sulfate so that the sulfur dioxide is sorbed into the solution containing ammonium hydroxide and ammonium sulfate and a scrubbed gas is discharged from the scrubber. The sulfur dioxide-loaded solution is collected in a sump at the bottom of the scrubber, where a mixture of ammonia and air is injected into the sulfur dioxide loaded solution so that the ammonia reacts with the sulfur dioxide to produce ammonium sulfite which is (in turn) oxidized by the air into ammonium sulfate. The mixture of air and ammonia is injected into the solution in a direction that is towards the bottom of the sump so that portions of solution containing a higher pH and higher ammonium sulfite levels than the remainder of the solution is avoided, thereby minimizing ammonia slip out of the scrubber.