公开(公告)号：US08663546B2

公开(公告)日：2014-03-04

申请号：US13048962

申请日：2011-03-16

申请人： Maurice W. Lashley ,  Larry D. Sheppard ,  Rebecca A. Stephens

发明人： John W. North ,  Maurice W. Lashley ,  Larry D. Sheppard

IPC分类号： C04B33/32

CPC分类号： C04B33/32 ,  C04B33/30 ,  C04B35/013 ,  C04B35/6263 ,  C04B38/0645 ,  C04B2235/422 ,  C04B2235/6562 ,  F27B9/028 ,  C04B33/135 ,  C04B38/0061

摘要： Cellular ceramic materials, for example closed cell glass ceramic materials, for use in construction of buildings comprising a clay material, carbon, and water used to form the cellular ceramic blocks, slabs and beams by expansion of the particles inside the ware. The cellular ceramic materials are produced by first mixing the clay, carbon and about 40% to about 70% water by weight of the clay in the mixture, allowing the mixture to cure, drying the cured mixture, then firing the dried mixture at a temperature and for a period of time sufficient to melt the surface of the mixture. The clay material can be, for example, surface clays, ball clays, kaolin, shale, fly ash and/or bentonite. In another embodiment a mixture of volcanic ash, carbon and water can be formed and layered with the mixture of clay, carbon and water. The cellular ceramic materials are, in most cases, impervious to liquid, are capable of supporting substantial loads in tension and compression without reinforcement, and require no additional insulating material. Such cellular ceramic material may also be used in the construction of buildings with a metal skeleton comprising metal bars forming a structure for supporting the cellular ceramic building material.

摘要翻译： 细胞陶瓷材料，例如闭孔玻璃陶瓷材料，用于建筑物的建筑物，其包括用于通过膨胀器皿内部的颗粒形成蜂窝陶瓷块，板坯和梁的粘土材料，碳和水。 多孔陶瓷材料通过首先将粘土，碳和混合物中粘土重量的约40％至约70％的水混合来制备，使混合物固化，干燥固化的混合物，然后在温度下焙烧干燥的混合物 并且持续一段足以熔化混合物表面的时间。 粘土材料可以是例如表面粘土，球粘土，高岭土，页岩，飞灰和/或膨润土。 在另一个实施方案中，可以形成火山灰，碳和水的混合物，并与粘土，碳和水的混合物分层。 蜂窝陶瓷材料在大多数情况下是不透液体的，能够在没有加强的情况下承受张力和压缩的大量载荷，并且不需要额外的绝缘材料。 这种蜂窝状陶瓷材料也可以用于具有金属骨架的建筑物的构造，金属骨架包括形成用于支撑多孔陶瓷建筑材料的结构的金属棒。

公开(公告)号：US20110227260A1

公开(公告)日：2011-09-22

申请号：US13048962

申请日：2011-03-16

申请人： John W. North ,  Maurice W. Lashley ,  Larry D. Sheppard ,  Rebecca A. Stephens

发明人： John W. North ,  Maurice W. Lashley ,  Larry D. Sheppard ,  Rebecca A. Stephens

IPC分类号： C04B33/32

CPC分类号： C04B33/32 ,  C04B33/30 ,  C04B35/013 ,  C04B35/6263 ,  C04B38/0645 ,  C04B2235/422 ,  C04B2235/6562 ,  F27B9/028 ,  C04B33/135 ,  C04B38/0061

摘要： Cellular ceramic materials, for example closed cell glass ceramic materials, for use in construction of buildings comprising a clay material, carbon, and water used to form the cellular ceramic blocks, slabs and beams by expansion of the particles inside the ware. The cellular ceramic materials are produced by first mixing the clay, carbon and about 40% to about 70% water by weight of the clay in the mixture, allowing the mixture to cure, drying the cured mixture, then firing the dried mixture at a temperature and for a period of time sufficient to melt the surface of the mixture. The clay material can be, for example, surface clays, ball clays, kaolin, shale, fly ash and/or bentonite. In another embodiment a mixture of volcanic ash, carbon and water can be formed and layered with the mixture of clay, carbon and water. The cellular ceramic materials are, in most cases, impervious to liquid, are capable of supporting substantial loads in tension and compression without reinforcement, and require no additional insulating material. Such cellular ceramic material may also be used in the construction of buildings with a metal skeleton comprising metal bars forming a structure for supporting the cellular ceramic building material.

摘要翻译： 细胞陶瓷材料，例如闭孔玻璃陶瓷材料，用于建筑物的建筑物，其包括用于通过膨胀器皿内部的颗粒形成蜂窝陶瓷块，板坯和梁的粘土材料，碳和水。 多孔陶瓷材料通过首先将粘土，碳和混合物中粘土重量的约40％至约70％的水混合而制备，使混合物固化，干燥固化的混合物，然后在温度下焙烧干燥的混合物 并且持续一段足以熔化混合物表面的时间。 粘土材料可以是例如表面粘土，球粘土，高岭土，页岩，飞灰和/或膨润土。 在另一个实施方案中，可以形成火山灰，碳和水的混合物，并与粘土，碳和水的混合物分层。 蜂窝陶瓷材料在大多数情况下是不透液体的，能够在没有加强的情况下承受张力和压缩的大量载荷，并且不需要额外的绝缘材料。 这种蜂窝状陶瓷材料也可以用于具有金属骨架的建筑物的构造，金属骨架包括形成用于支撑多孔陶瓷建筑材料的结构的金属棒。