公开(公告)号：US20070131378A1

公开(公告)日：2007-06-14

申请号：US10574834

申请日：2003-10-08

申请人： Yasuhiko Matsuoka ,  Hidekazu Suzuki ,  Nobuyuki Tanaka ,  Tomonobu Kasuga ,  Keiichiro Onso ,  Reiji Matsuyama ,  Hisashi Mizuno ,  Akira Takase ,  Takaharu Oi ,  Minoru Matsumura ,  Taro Kita ,  Kazuki Kamata ,  Masato Kikuchihara

发明人： Yasuhiko Matsuoka ,  Hidekazu Suzuki ,  Nobuyuki Tanaka ,  Tomonobu Kasuga ,  Keiichiro Onso ,  Reiji Matsuyama ,  Hisashi Mizuno ,  Akira Takase ,  Takaharu Oi ,  Minoru Matsumura ,  Taro Kita ,  Kazuki Kamata ,  Masato Kikuchihara

IPC分类号： B22C7/02 ,  B22C9/04

CPC分类号： B22C7/02 ,  B22C9/04

摘要： In order to satisfy the requirements for satisfactory levels of melting•burn-off characteristics in response to heat application, high temperature burn-off characteristics and ease of residual ash removal that a resin model should assure as an alternative to a wax model, the burn-off resin model according to the present invention, which can be used in the lost wax process, is manufactured by forming a liquid resin compound containing 1 to 30 wt. % of a plasticizer (D) and 1 to 20 wt. % of a wax component (E) blended into a double fluid reactive setting liquid urethane resin (C) constituted of a multifunctional polyol component (A) and a multifunctional polyisocyanate component (B) and then by setting the liquid resin compound within a working life of 5 minutes or less.

摘要翻译： 为了满足满足热应用的满意的熔融烧结特性的要求，高温燃烧特性以及树脂模型应确保作为蜡模型的替代品的残余除灰的容易性，燃烧 可以在失蜡工艺中使用的根据本发明的树脂模型通过形成含有1〜30wt。 ％的增塑剂（D）和1至20wt。 ％的蜡组分（E）与由多官能多元醇组分（A）和多官能多异氰酸酯组分（B）组成的双液体反应性固定液聚氨酯树脂（C）混合，然后通过将液态树脂化合物置于工作寿命内 5分钟以内。

公开(公告)号：US20060138692A1

公开(公告)日：2006-06-29

申请号：US10545090

申请日：2004-01-23

申请人： Hidekazu Suzuki ,  Nobuyuki Tanaka ,  Noriyuki Miki ,  Hiroshi Yokoi ,  Keiichiro Onso ,  Reiji Matsuyama ,  Tomonobu Kasuga ,  Hisashi Mizuno ,  Manabu Maeda ,  Akira Takase ,  Takaharu Oi ,  Tomoni Suzuki ,  Minoru Matsumura ,  Yoshiyuki Aihara ,  Masashi Takemura ,  Taro Kita ,  Akio Saito ,  Kazuki Kamata ,  Masato Kikuchihara

发明人： Hidekazu Suzuki ,  Nobuyuki Tanaka ,  Noriyuki Miki ,  Hiroshi Yokoi ,  Keiichiro Onso ,  Reiji Matsuyama ,  Tomonobu Kasuga ,  Hisashi Mizuno ,  Manabu Maeda ,  Akira Takase ,  Takaharu Oi ,  Tomoni Suzuki ,  Minoru Matsumura ,  Yoshiyuki Aihara ,  Masashi Takemura ,  Taro Kita ,  Akio Saito ,  Kazuki Kamata ,  Masato Kikuchihara

IPC分类号： B29C33/40

CPC分类号： B29C39/34 ,  B22C7/02 ,  B22C9/04 ,  B22C9/10 ,  B29C33/3857 ,  B29C33/40 ,  B29C33/52 ,  B29C39/10 ,  B29C2791/001 ,  C08J9/0061 ,  C08J9/236 ,  C08J2375/04 ,  C08J2425/00

摘要： The present invention comprises a process for combining foamed polystyrene fine particles (C) to two-component reaction curing type soft urethane liquid resin (A), injecting a resulting mixture into a mold for core (C) with a concave portion corresponding to said hollow portion, hardening it, removing a resulting cured matter from said mold for core (C), and forming a vanishing core (D) having a shape corresponding to said hollow portion; a process for setting said vanishing core (D) at a specific position inside a mold for resin model (E) having a concave portion corresponding to an outer shape of said resin model, injecting two-component reaction fast curing type urethane liquid resin (F), hardening it, removing a resulting cured matter, and forming a resin model (G) including said vanishing core (D); and a process for injecting organic solvent capable of dissolving foamed polystyrene (H) into said vanishing core (D of said resin model (G) to dissolve said foamed polystyrene fine particles (B), removing a resulting solution, taking out and removing a cured matter (I) of said two-component reaction curing type soft urethane liquid resin (A), and completing said resin model.

摘要翻译： 本发明包括将发泡聚苯乙烯微粒（C）与双组分反应固化型软聚氨酯液体树脂（A）组合的方法，将所得混合物注入到用于芯（C）的模具中，其中凹部对应于所述中空 将其硬化，从芯（C）的所述模具中除去得到的固化物，并形成具有与所述中空部分相对应的形状的消失芯（D）; 将具有对应于所述树脂模型的外形的凹部的树脂模型（E）的模具内的特定位置处的所述消失芯（D）的设置方法，注入双组分反应快速固化型聚氨酯树脂（F ），硬化，除去所得的固化物，形成包含所述消泡芯（D）的树脂模型（G）; 以及将能够将发泡聚苯乙烯（H）溶解的有机溶剂注入所述消泡芯（D）的方法，以溶解所述发泡聚苯乙烯微粒（B），除去所得溶液，取出固化的 所述双组分反应固化型软质氨基甲酸酯液体树脂（A）的物质（I），并完成所述树脂模型。

公开(公告)号：US20070145633A1

公开(公告)日：2007-06-28

申请号：US10582387

申请日：2003-12-12

申请人： Takaharu Oi ,  Tomonobu Matsuoka ,  Taro Kita ,  Kazuki Kamata ,  Masato Kikuchihara

发明人： Takaharu Oi ,  Tomonobu Matsuoka ,  Taro Kita ,  Kazuki Kamata ,  Masato Kikuchihara

IPC分类号： B29C33/40

CPC分类号： B29C33/52 ,  B22C7/02 ,  B22C7/023 ,  B22C9/04 ,  B29C33/48 ,  B29C39/34 ,  B29C39/36 ,  B29C67/246 ,  B29K2075/00 ,  B29L2022/00

摘要： An object of the invention is to establish a mass-production type method for manufacturing in which a complicated shaped model with a hollow part can be molded integrally. The method for manufacturing a hollow model according to the present invention is a method for manufacturing a hollow model having a hollow part having at least one opening communicating with an outside, comprising: a core article forming process comprising a padding forming process for forming a padding made of a foamed material (B) and having a size acceptable to the hollow part and a film forming process for applying a film forming component (A) on the padding in order to form a film having an external form similar to said hollow part; a hollow model forming process that said core article formed in the core article forming process is set in a mold for forming an external form of the hollow model, two-component reaction rapid curing type urethane liquid resin (D) is injected into interstice between them to be cured, and then the hollow model having the core article inside thereof is formed by demolding; a padding removing process that organic solvent (E) is injected into the film comprising the film forming component (A) to dissolve and remove the padding comprising the foaming material (B); and a film removing process that the film from which the padding was removed is pulled up through the opening to remove.

摘要翻译： 本发明的目的是建立一种用于制造的批量生产型方法，其中可以一体地模制具有中空部件的复杂成形模型。 根据本发明的制造中空模型的方法是一种具有中空部件的中空模型的制造方法，该中空模具具有至少一个与外部连通的开口，该中空模具包括：芯制品形成工艺，包括用于形成填料的填充成形工艺 由泡沫材料（B）制成并且具有中空部分可接受的尺寸和用于在填料上涂覆成膜组分（A）的成膜方法，以便形成具有类似于所述中空部分的外部形式的膜; 将在芯制品形成过程中形成的所述芯制品的中空模型形成工序设定在用于形成外部形式的中空模型的模具中，将双组分反应快速固化型氨基甲酸酯液体树脂（D）注入它们之间的空隙 固化，然后通过脱模形成其中具有核心制品的中空模型; 将有机溶剂（E）注入含有成膜组分（A）的膜中以去除包含发泡材料（B）的填料的填料去除方法; 以及将去除了填充物的膜从开口拉出去除膜的去膜工序。