公开(公告)号：US20090151153A1

公开(公告)日：2009-06-18

申请号：US12274872

申请日：2008-11-20

Applicant: Tzu-Yang Liu ,  Ching-Hsien Teng ,  Hsin-Wei Tsai ,  Yi-Lin Chen ,  Bou-Jun Zung ,  Chia-Hung Pai ,  Shih-Hsien Chang

Inventor： Tzu-Yang Liu ,  Ching-Hsien Teng ,  Hsin-Wei Tsai ,  Yi-Lin Chen ,  Bou-Jun Zung ,  Chia-Hung Pai ,  Shih-Hsien Chang

IPC: H01F7/06

CPC classification number: H01F27/325 ,  H01F27/29 ,  Y10T29/4902 ,  Y10T29/49071 ,  Y10T29/49073

Abstract: A method of manufacturing a transformer is disclosed. First, a first bobbin piece is provided, wherein the first bobbin piece has a first channel therein and a primary winding section. Second, a second bobbin is provided, wherein the second bobbin piece comprises a first secondary side plate, a second secondary side plate opposed to the first secondary side plate, a plurality of partition plates between the first secondary side plate and the second secondary side plate, a wall portion between every two adjacent partition plates, and a secondary base extended from an edge of the first secondary side plate and having a first pin arranged on a bottom surface of the secondary base, wherein a plurality of secondary winding sections are defined by every two adjacent partition plates, and a second channel is defined within the wall portion. Then a second pin is inserted into the second bobbin piece to penetrate through the wall portion and the second secondary side plate and form a wire-arranging part protruded from the second secondary side plate and an insertion part protruded from the bottom surface of the secondary base. Later, a primary winding coil is wound on the primary winding section, a first terminal of a secondary winding coil is fixed on the first pin and then wound on the secondary winding sections, and a second terminal of the secondary winding coil is fixed on the wire-arranging part of the second pin. Finally, a magnetic core assembly is partially disposed within the first channel of the first bobbin piece and the second channel of the second bobbin piece.

Abstract translation: 公开了制造变压器的方法。 首先，设置第一筒管，其中第一筒管具有第一通道和初级绕组部分。 其次，设置有第二筒管，其中，所述第二筒管包括第一副侧板，与所述第一副侧板相对的第二副侧板，在所述第一副侧板和所述第二二次侧板之间的多个隔板 ，每两个相邻隔板之间的壁部分，以及从第一次级侧板的边缘延伸并且具有布置在次级基座的底表面上的第一销的次级基座，其中多个次级绕组部分由 每隔两个相邻的隔板和第二通道限定在壁部分内。 然后，将第二销插入第二绕线筒中，穿过壁部和第二次侧面板，形成从第二二次侧板突出的导线配置部和从第二基板的底面突出的插入部 。 之后，初级绕组线圈缠绕在初级绕组部分上，次级绕组线圈的第一端子固定在第一引脚上，然后缠绕在次级绕组部分上，次级绕组线圈的第二端子固定在 第二针的线排列部分。 最后，磁芯组件部分地设置在第一绕线管的第一通道和第二绕线管的第二通道内。

公开(公告)号：US07886425B2

公开(公告)日：2011-02-15

申请号：US12274872

申请日：2008-11-20

Applicant: Tzu-Yang Liu ,  Ching-Hsien Teng ,  Hsin-Wei Tsai ,  Yi-Lin Chen ,  Bou-Jun Zung ,  Chia-Hung Pai ,  Shih-Hsien Chang

Inventor： Tzu-Yang Liu ,  Ching-Hsien Teng ,  Hsin-Wei Tsai ,  Yi-Lin Chen ,  Bou-Jun Zung ,  Chia-Hung Pai ,  Shih-Hsien Chang

IPC: H01F7/06

CPC classification number: H01F27/325 ,  H01F27/29 ,  Y10T29/4902 ,  Y10T29/49071 ,  Y10T29/49073

Abstract: A method of manufacturing a transformer is disclosed. A first bobbin piece, having a first channel and a primary winding section is provided. A second bobbin comprising first and second secondary side plates, plural partition plates, a wall portion, a secondary base having a first pin arranged on a bottom surface of the secondary base, plural secondary winding sections, and a second channel is provided. A second pin is inserted into the second bobbin piece to form a wire-arranging part protruded from the second secondary side plate and an insertion part protruded from the bottom surface of the secondary base. A primary winding coil is wound on the primary winding section, and the first and second terminals of a secondary winding coil are respectively fixed on the first pin and the wire-arranging part. A magnetic core assembly is partially disposed within the first channel and the second channel.

Abstract translation: 公开了制造变压器的方法。 提供具有第一通道和初级绕组部分的第一绕线架。 第二线轴包括第一和第二次级侧板，多个分隔板，壁部分，具有设置在次级底座的底表面上的第一引脚的第二基座，多个次级绕组部分和第二通道。 第二销插入第二绕线架中以形成从第二二次侧板突出的导线布置部分和从次基座的底表面突出的插入部分。 初级绕组线圈缠绕在初级绕组部分上，次级绕组线圈的第一和第二端子分别固定在第一引脚和导线布置部分上。 磁芯组件部分地设置在第一通道和第二通道内。

公开(公告)号：US07456718B1

公开(公告)日：2008-11-25

申请号：US11969586

申请日：2008-01-04

Applicant: Ching-Hsien Teng ,  Hsin-Wei Tsai ,  Chun-Yu Hou ,  Tzu-Yang Liu ,  Zhi-Liang Zhang ,  Tsung-Sheng Yeh

Inventor： Ching-Hsien Teng ,  Hsin-Wei Tsai ,  Chun-Yu Hou ,  Tzu-Yang Liu ,  Zhi-Liang Zhang ,  Tsung-Sheng Yeh

IPC: H01F27/29

CPC classification number: H01F5/04 ,  H01F41/10 ,  H01F2005/022 ,  H01F2005/043 ,  H01R4/023 ,  H01R4/027

Abstract: A wire-arranging pin is mounted on a winding frame for facilitating fixing an outlet part of a winding coil. The winding coil is wound around the winding frame. The wire-arranging pin includes a first connecting part, a main fixing part and a second connecting part. The first connecting part has a first end and a second end, wherein the first end is coupled to the winding frame. The main fixing part is coupled to the second end of the first connecting part and has a first notch. The outlet part of the winding coil penetrates through the first notch to be held by the main fixing part. The second connecting part has a first end coupled to the main fixing part.

Abstract translation: 电线排列销安装在绕线架上，以便于固定绕组线圈的出口部分。 卷绕线圈缠绕在绕线架上。 线排列销包括第一连接部分，主固定部分和第二连接部分。 第一连接部分具有第一端和第二端，其中第一端耦合到绕组框架。 主固定部分耦合到第一连接部分的第二端并且具有第一凹口。 绕组线圈的出口部分穿过第一凹口以被主固定部分保持。 第二连接部分具有联接到主固定部分的第一端。

公开(公告)号：US07515026B1

公开(公告)日：2009-04-07

申请号：US12036921

申请日：2008-02-25

Applicant: Tzu-Yang Liu ,  Ching-Hsien Teng ,  Hsin-Wei Tsai

Inventor： Tzu-Yang Liu ,  Ching-Hsien Teng ,  Hsin-Wei Tsai

IPC: H01F27/29 ,  H01F27/30

CPC classification number: H01F27/326 ,  H01F27/29

Abstract: A transformer includes a first bobbin piece, a second bobbin piece, a first pin, a second pin and a magnetic core assembly. A primary winding coil is wound on the first bobbin piece. The second bobbin piece includes a first secondary side plate, a second secondary side plate, a plurality of partition plates, a wall portion, and a secondary base. A secondary winding coil is wound on the second bobbin piece. The second pin includes a wire-arranging part, an insertion part and an intermediate part. The wire-arranging part is protruded from the second secondary side plate. The intermediate part is buried in the wall portion. The insertion part is protruded from the bottom surface of the secondary base. A first terminal of the secondary winding coil is fixed on the first pin. A second terminal of the secondary winding coil is fixed on the wire-arranging part of the second pin.

Abstract translation: 变压器包括第一筒管，第二筒管，第一销，第二销和磁芯组件。 初级绕组线圈缠绕在第一绕线管上。 第二筒管包括第一副侧板，第二副侧板，多个隔板，壁部和次基座。 次级绕组线圈缠绕在第二绕线管上。 第二销包括线排列部分，插入部分和中间部分。 导线配置部从第二二次侧板突出。 中间部分被埋在壁部分中。 插入部从第二底座的底面突出。 次级绕组线圈的第一端固定在第一引脚上。 次级绕组线圈的第二端子固定在第二引脚的引线布置部分上。

公开(公告)号：US20090146768A1

公开(公告)日：2009-06-11

申请号：US12024314

申请日：2008-02-01

Applicant: Ching-Hsien Teng ,  Hsin-Wei Tsai ,  Tzu-Yang Liu

Inventor： Ching-Hsien Teng ,  Hsin-Wei Tsai ,  Tzu-Yang Liu

IPC: H01F27/06

CPC classification number: H01F27/027 ,  H01F17/062 ,  H01F27/266 ,  H01F27/292 ,  H01F2027/065 ,  H05K3/301 ,  H05K2201/1003 ,  H05K2201/10325

Abstract: A magnetic device unit disposed on a circuit board is disclosed. The magnetic device comprises a magnetic device and a fixing component. The magnetic device has a conductive wire wound thereon. The conductive wire has a terminal. The fixing component is disposed on the circuit board and comprises a main body and a pin. The pin comprises a first conductive portion, a second conductive portion and a connection portion connecting the first and second conductive portions, wherein the connection portion is embedded in the main body and the second conductive portion is connected to the circuit board. The magnetic device is carried by the main body of the fixing component and the terminal of the conductive wire is connected to the first conductive portion of the pin for the magnetic device to be electrically connected to the circuit board via the pin.

Abstract translation: 公开了一种设置在电路板上的磁性器件单元。 磁性装置包括磁性装置和固定部件。 磁性装置具有缠绕在其上的导电线。 导线具有端子。 固定部件设置在电路板上并且包括主体和销。 该销包括第一导电部分，第二导电部分和连接第一和第二导电部分的连接部分，其中连接部分嵌入主体中，第二导电部分连接到电路板。 磁性装置由固定部件的主体承载，并且导线的端子连接到用于磁性装置的销的第一导电部分，以经由销电连接到电路板。