DYNAMIC SEGREGATION MONITORING OF CONCRETE
    1.
    发明申请
    DYNAMIC SEGREGATION MONITORING OF CONCRETE 审中-公开
    混凝土的动态分段监测

    公开(公告)号:US20170028586A1

    公开(公告)日:2017-02-02

    申请号:US15302901

    申请日:2015-04-09

    申请人: VERIFI LLC

    摘要: A system and process for detecting dynamic segregation in concrete rotated within a mixer drum, such as mounted on a delivery truck. A system processor is programmed to monitor an instantaneous and averaged rheology parameter (e.g., instantaneous and averaged slump values) and to deploy one or more protocols for detecting the occurrence of segregation. A first protocol comprises monitoring the averaged slump or other rheology value of concrete during and immediately after a jump in drum speed of at least plus or minus four rotations per minute and detecting when a change in the averaged slump value meets or exceeds a threshold limit pre-selected by the user or the system processor; and an optional second protocol comprises monitoring the instantaneous slump or other rheology value of the concrete when the mixer drum is rotating at a constant speed for at least three successive rotations.

    摘要翻译: 一种用于检测在混合器鼓内旋转的混凝土中的动态偏析的系统和方法,例如安装在输送车上。 系统处理器被编程为监视瞬时和平均的流变学参数(例如,瞬时和平均的坍落度值)并且部署用于检测偏析发生的一个或多个协议。 第一个方案包括监测在每分钟至少加上或者四次转速的滚筒速度期间和之后的混凝土的平均坍落度或其他流变学值,并且检测平均坍落度值的变化何时达到或超过阈值极限 由用户或系统处理器选择; 并且可选的第二方案包括当混合器鼓以恒定速度旋转至少三次连续旋转时监测混凝土的瞬时坍落度或其它流变学值。

    MINIMIZING VARIATION DUE TO CONSTRUCTION AGGREGATE MOISTURE PROBES

    公开(公告)号:US20220236248A1

    公开(公告)日:2022-07-28

    申请号:US17718843

    申请日:2022-04-12

    申请人: VERIFI LLC

    IPC分类号: G01N33/38 B28C7/02 B28C7/04

    摘要: Described are a method and system for minimizing errors in the manufacture or management of aggregate-containing construction materials such as concrete. Aggregates used for making concrete are stored or weighed in dry bulk bin type hoppers, and conveyed from these hoppers into mixer drums which batching or mix the concrete. The hoppers or conveyor belts may contain sensor probes for measuring moisture levels in the aggregate. These sensor probes require calibration from time to time, but time and expense are required for proper calibration, leading to habitually erroneous moisture level data used in the industry on a daily basis. The present inventors believe that the smallest inaccuracies in aggregate moisture level readings can have profound effects on the properties of the resultant concrete product. To confront this long suffered problem, the present inventors surprisingly discovered that the inaccuracy of these aggregate moisture sensors, as used for evaluating the aggregate as a dry bulk material, can be detected and even addressed through the use of slump monitoring systems to evaluate the concrete slurry mix prepared from the aggregates.

    Post-batching CMA dosing into concrete

    公开(公告)号:US11130714B2

    公开(公告)日:2021-09-28

    申请号:US16400339

    申请日:2019-05-01

    申请人: VERIFI LLC

    IPC分类号: C04B40/00 B28C7/02

    摘要: Disclosed are dosing methods for mitigating the deleterious effect of clays, which are born or conveyed by sand aggregates, crushed rock, gravel, and other aggregates used in the manufacture of concrete, upon the dosage efficiency of cement dispersants added into concrete. Instead of introducing the entire clay mitigation agent (CMA) into the aggregate material before or during batching in the cement batch plant in a singular, upfront dose, the present invention comprises administering CMA doses on at least two instances in a rotatable truck-mounted mixer drum, wherein at least 21%-100% of the total CMA added into the concrete is added after initial batching of water, cement binder, and clay-bearing aggregates in the rotatable truck-mounted mixer drum during the transit portion of the delivery between initial batching at the cement batch plant and the pour event at the job site.

    PRE-POUR SLUMP MAXIMIZATION OF DELIVERED CONCRETE

    公开(公告)号:US20210291403A1

    公开(公告)日:2021-09-23

    申请号:US16336518

    申请日:2017-09-25

    申请人: VERIFI LLC

    IPC分类号: B28C5/42 B28C7/02 B28C7/04

    摘要: Described are a method and system for initiating a majority percentage of chemical admixture dosage into a delivered concrete load preferably just before arrival of the concrete delivery truck at the delivery pour site, such that a maximized slump (or slump flow, or other slump characteristic) increase occurs just before discharge/pour. The invention employs a concrete slump management system having a processor that is programed to consider time of pour (discharge) and stored data that includes dosage response (change of slump characteristic) of the concrete mix due to past additions in the same type of concrete mix, and thus maximizes pre-pour increase in slump characteristic while minimizing or avoiding the risk of overshooting the slump target as well as limiting the time required for adjusting concrete to attain the target slump value at the jobsite.

    Eccentric buildup detection in concrete drums

    公开(公告)号:US11273575B2

    公开(公告)日:2022-03-15

    申请号:US16093641

    申请日:2017-04-11

    申请人: VERIFI LLC

    IPC分类号: B28C7/00 B28C7/02 B28C5/42

    摘要: The present invention provides a method and system for detecting hardened concrete buildup in a mixer drum which is substantially devoid of plastic concrete. An exemplary method involves monitoring the hydraulic pressure required to rotate the drum through at least two successive rotations at constant speed, using a hydraulic pressure sensor on hydraulic charge side, discharge side, or preferably both sides of the hydraulic motor which turns the mixer drum; and detecting when the pressure/time data curve indicates eccentric behavior of the mixer drum, whereby an alarm or other indication is provided to confirm that the hardened concrete buildup in the truck is not acceptable. The buildup detection method and system of the present invention does not require the use of an automated slump monitoring system, but can be implemented in combination with such systems with favorable results and advantages.

    Dynamic segregation monitoring of concrete

    公开(公告)号:US10647026B2

    公开(公告)日:2020-05-12

    申请号:US16213619

    申请日:2018-12-07

    申请人: VERIFI LLC

    摘要: A system and process for detecting dynamic segregation in concrete rotated within a mixer drum, such as mounted on a delivery truck. A system processor is programmed to monitor an instantaneous and averaged rheology parameter and to deploy protocols for detecting segregation. A first protocol comprises monitoring the averaged slump during and immediately after a jump in drum speed of at least plus or minus four rotations per minute and detecting when a change in the averaged slump value meets or exceeds a threshold; and a second protocol comprises monitoring the instantaneous slump when the mixer drum is rotating at a constant speed for at least three successive rotations and detecting when the instantaneous slump value meets or exceeds a threshold limit. Once segregation is detected, one or more operations can be initiated, such as initiating an alarm or adjusting the mix.

    MINIMIZING VARIATION DUE TO CONSTRUCTION AGGREGATE MOISTURE PROBES

    公开(公告)号:US20200018741A1

    公开(公告)日:2020-01-16

    申请号:US16486998

    申请日:2018-02-20

    申请人: VERIFI LLC

    IPC分类号: G01N33/38 B28C7/02 B28C7/04

    摘要: Described are a method and system for minimizing errors in the manufacture or management of aggregate-containing construction materials such as concrete. Aggregates used for making concrete are stored or weighed in dry bulk bin type hoppers, and conveyed from these hoppers into mixer drums which batching or mix the concrete. The hoppers or conveyor belts may contain sensor probes for measuring moisture levels in the aggregate. These sensor probes require calibration from time to time, but time and expense are required for proper calibration, leading to habitually erroneous moisture level data used in the industry on a daily basis. The present inventors believe that the smallest inaccuracies in aggregate moisture level readings can have profound effects on the properties of the resultant concrete product. To confront this problem, the present inventors discovered that the inaccuracy of these aggregate moisture sensors, as used for evaluating the aggregate as a dry bulk material, can be detected and even addressed through the use of slump monitoring systems to evaluate the concrete slurry mix prepared from the aggregates.

    Eccentric Buildup Detection in Concrete Drums

    公开(公告)号:US20190126510A1

    公开(公告)日:2019-05-02

    申请号:US16093641

    申请日:2017-04-11

    申请人: VERIFI LLC

    IPC分类号: B28C7/02 B28C5/42

    摘要: The present invention provides a method and system for detecting hardened concrete buildup in a mixer drum which is substantially devoid of plastic concrete. An exemplary method involves monitoring the hydraulic pressure required to rotate the drum through at least two successive rotations at constant speed, using a hydraulic pressure sensor on hydraulic charge side, discharge side, or preferably both sides of the hydraulic motor which turns the mixer drum; and detecting when the pressure/time data curve indicates eccentric behavior of the mixer drum, whereby an alarm or other indication is provided to confirm that the hardened concrete buildup in the truck is not acceptable. The buildup detection method and system of the present invention does not require the use of an automated slump monitoring system, but can be implemented in combination with such systems with favorable results and advantages.

    Monitoring Discharge Pressure on Concrete Mix Load

    公开(公告)号:US20170087743A1

    公开(公告)日:2017-03-30

    申请号:US15374530

    申请日:2016-12-09

    申请人: VERIFI LLC

    IPC分类号: B28C5/42 G01N11/00

    摘要: Disclosed are method and system for treating concrete in mixing drums of delivery vehicles having automated rheology (e.g., slump) monitoring systems programmed to dose fluids into concrete based on the monitored rheology. The present invention takes into account a Revolution-To-Discharge value (“RTD”) which reflects drum rotations needed to move concrete towards and through the mixing drum opening from which concrete is discharged, and also takes into consideration a Volume-Per-Revolution-Upon-Discharge (“VPRUD”) value which reflects the relation between the rate of discharge and rheology (e.g., slump) of concrete upon discharge. The invention is especially useful for reclaiming concrete in the drum after delivery and can confirm rheology based upon peak (maximum) discharge pressure. The present inventors found surprisingly that discharge pressure readings are useful for recalibrating automated rheology monitoring systems as well as for reporting and/or treating the remainder concrete.

    Treating and reporting volume of concrete in delivery vehicle mixing drum
    10.
    发明授权
    Treating and reporting volume of concrete in delivery vehicle mixing drum 有权
    输送车辆混合桶中混凝土的处理和报告量

    公开(公告)号:US09550312B2

    公开(公告)日:2017-01-24

    申请号:US14052310

    申请日:2013-10-11

    申请人: Verifi LLC

    摘要: Disclosed are method and system for treating concrete in mixing drums of delivery vehicles having automated rheology (e.g., slump) monitoring systems programmed to dose fluids into concrete based on the monitored rheology. The present invention takes into account a Revolution-To-Discharge value (“RTD”) which reflects drum rotations needed to move concrete towards and through the mixing drum opening from which concrete is discharged, and also takes into consideration a Volume-Per-Revolution-Upon-Discharge (“VPRUD”) value which reflects the relation between the rate of discharge and rheology (e.g., slump) of concrete upon discharge. The invention is especially useful for reclaiming concrete in the drum after delivery and can confirm rheology based upon peak (maximum) discharge pressure. The present inventors found surprisingly that discharge pressure readings are useful for recalibrating automated rheology monitoring systems as well as for reporting and/or treating the remainder concrete.

    摘要翻译: 公开了用于处理具有自动流变学(例如,坍落度)监测系统的输送车辆的混合桶中的混凝土的方法和系统,该系统被编程为基于所监测的流变学将流体分配到混凝土中。 本发明考虑了反转滚筒旋转所需的革命排放值(“RTD”),以便将混凝土移向并通过混凝土搅拌筒开口排出,并考虑到每卷的体积 放电(“VPRUD”)值,反映了放电速率与放电后混凝土的流变性(如坍落度)之间的关系。 本发明特别适用于在输送之后回收鼓中的混凝土,并且可以基于峰值(最大)排出压力确认流变性。 本发明人令人惊奇地发现,排放压力读数对于重新校准自动流变监测系统以及报告和/或处理剩余混凝土是有用的。