公开(公告)号：US20210362433A1

公开(公告)日：2021-11-25

申请号：US17391459

申请日：2021-08-02

Applicant: 3D Systems, Inc.

Inventor： Andrew Enslow ,  Nickalaus Podgursky ,  Daniel Alonzo

IPC: B29C64/393 ,  B29C64/124 ,  B29C64/245 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y50/02

Abstract: A three-dimensional (3D) printing system for manufacturing a three-dimensional article includes a resin vessel for containing a volume of photocurable resin having a resin upper surface, an imaging system configured to define a build plane, a build plate having a build plate upper surface, a build plate positioner, a sensor configured to generate a signal indicative of a fluid-related vertical position of one or more of the resin upper surface and a component of a volume compensator (VC), and a controller. The controller is configured to (1) operate the build plate positioner to vertically translate build plate upper surface, (2) concurrent with operating the build plate positioner, receiving the signal from the sensor, (3) analyze the signal to determine a build plate geometric signature, and (4) determine or suspend a build plan for building the 3D article based upon the determined geometric signature.

公开(公告)号：US20200298508A1

公开(公告)日：2020-09-24

申请号：US16895978

申请日：2020-06-08

Applicant: 3D Systems, Inc.

Inventor： Jessica Lisagor ,  Andrew R. Miller ,  Martin Johnson ,  Nickalaus Podgursky ,  Leigh Herran

IPC: B29C70/78 ,  B29C64/245 ,  B29C64/118

Abstract: Thermoplastic 3D objects are printed directly onto permeable materials with a high strength bond. The 3D object can be attached to the permeable material at one side where the bottom layer of the 3D object can be attached to the permeable material or alternatively, at an internal layer where portions of the 3D object are on opposite sides of the permeable material. In order to improve the adhesion of the 3D object to the permeable material, the bonding layer of the liquid thermoplastic material that is printed directly onto the permeable material can be deposited at modified 3D printer settings that can include a hotter than normal material deposition temperature. Additional build layers of the liquid thermoplastic material are printed on the bonding layer to complete the 3D objects.

公开(公告)号：US20160185041A1

公开(公告)日：2016-06-30

申请号：US14980846

申请日：2015-12-28

Applicant: 3D Systems, Inc.

Inventor： Jessica Lisagor ,  Andrew R. Miller ,  Martin Johnson ,  Nickalaus Podgursky ,  Leigh Herran

IPC: B29C67/00

Abstract: Thermoplastic 3D objects are printed directly onto permeable materials with a high strength bond. The 3D object can be attached to the permeable material at one side where the bottom layer of the 3D object can be attached to the permeable material or alternatively, at an internal layer where portions of the 3D object are on opposite sides of the permeable material. In order to improve the adhesion of the 3D object to the permeable material, the bonding layer of the liquid thermoplastic material that is printed directly onto the permeable material can be deposited at modified 3D printer settings that can include a hotter than normal material deposition temperature. Additional build layers of the liquid thermoplastic material are printed on the bonding layer to complete the 3D objects.

Abstract translation: 热塑性3D物体直接印刷在具有高强度粘合的可渗透材料上。 3D物体可以在3D物体的底层可以附着到可渗透材料的一侧附着到可渗透材料，或者在3D物体的部分位于可渗透材料的相对侧上的内层。 为了提高3D物体与可渗透材料的粘附性，直接印刷在可渗透材料上的液体热塑性材料的粘合层可以以可能包括比正常材料沉积温度更高的改进的3D打印机设置沉积。 液体热塑性材料的附加构造层印刷在粘合层上以完成3D物体。

公开(公告)号：US12263644B2

公开(公告)日：2025-04-01

申请号：US15935563

申请日：2018-03-26

Applicant: 3D Systems, Inc.

Inventor： Nickalaus Podgursky ,  Martin Alan Johnson

IPC: B29C64/393 ,  B29C64/135 ,  B29C64/227 ,  B29C64/245 ,  B29C64/255 ,  B29C64/264 ,  B29C64/268 ,  B33Y30/00 ,  B33Y50/02 ,  B29K105/00 ,  B29K105/24

Abstract: A three dimensional printing system includes a controller that is configured to (1) receive an incoming slice data array that defines an initial two dimensional object having an initial outer boundary; (2) process the incoming slice data array to define a simple outer boundary whereby if the object has two portions defining a channel therebetween, the channel is reduced or eliminated thereby reducing a perimeter of the outer boundary. In one embodiment the object is two objects. If the channel is defined between the two objects, then the processing merges the two objects. If the channel is a concave recess within one object, then the processing reduces the depth of or eliminates the concave recess.

公开(公告)号：US11801645B2

公开(公告)日：2023-10-31

申请号：US17391459

申请日：2021-08-02

Applicant: 3D Systems, Inc.

Inventor： Andrew Enslow ,  Nickalaus Podgursky ,  Daniel Alonzo

IPC: B29C64/393 ,  B29C64/124 ,  B33Y50/02 ,  B33Y10/00 ,  B33Y30/00 ,  B29C64/245

CPC classification number: B29C64/393 ,  B29C64/124 ,  B29C64/245 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y50/02

Abstract: A three-dimensional (3D) printing system for manufacturing a three-dimensional article includes a resin vessel for containing a volume of photocurable resin having a resin upper surface, an imaging system configured to define a build plane, a build plate having a build plate upper surface, a build plate positioner, a sensor configured to generate a signal indicative of a fluid-related vertical position of one or more of the resin upper surface and a component of a volume compensator (VC), and a controller. The controller is configured to (1) operate the build plate positioner to vertically translate build plate upper surface, (2) concurrent with operating the build plate positioner, receiving the signal from the sensor, (3) analyze the signal to determine a build plate geometric signature, and (4) determine or suspend a build plan for building the 3D article based upon the determined geometric signature.

公开(公告)号：US11247419B2

公开(公告)日：2022-02-15

申请号：US16895978

申请日：2020-06-08

Applicant: 3D Systems, Inc.

Inventor： Jessica Lisagor ,  Andrew R Miller ,  Martin Johnson ,  Nickalaus Podgursky ,  Leigh Herran

IPC: B29C70/78 ,  B29C64/245 ,  B29C64/118 ,  B29C64/106 ,  B29K67/00 ,  B29K667/00

Abstract: Thermoplastic 3D objects are printed directly onto permeable materials with a high strength bond. The 3D object can be attached to the permeable material at one side where the bottom layer of the 3D object can be attached to the permeable material or alternatively, at an internal layer where portions of the 3D object are on opposite sides of the permeable material. In order to improve the adhesion of the 3D object to the permeable material, the bonding layer of the liquid thermoplastic material that is printed directly onto the permeable material can be deposited at modified 3D printer settings that can include a hotter than normal material deposition temperature. Additional build layers of the liquid thermoplastic material are printed on the bonding layer to complete the 3D objects.

公开(公告)号：US10695992B2

公开(公告)日：2020-06-30

申请号：US14980846

申请日：2015-12-28

Applicant: 3D Systems, Inc.

Inventor： Jessica Lisagor ,  Andrew R Miller ,  Martin Johnson ,  Nickalaus Podgursky ,  Leigh Herran

IPC: B29C70/78 ,  B29C64/106 ,  B29C64/245 ,  B29K67/00 ,  B29K667/00

Abstract: Thermoplastic 3D objects are printed directly onto permeable materials with a high strength bond. The 3D object can be attached to the permeable material at one side where the bottom layer of the 3D object can be attached to the permeable material or alternatively, at an internal layer where portions of the 3D object are on opposite sides of the permeable material. In order to improve the adhesion of the 3D object to the permeable material, the bonding layer of the liquid thermoplastic material that is printed directly onto the permeable material can be deposited at modified 3D printer settings that can include a hotter than normal material deposition temperature. Additional build layers of the liquid thermoplastic material are printed on the bonding layer to complete the 3D objects.

公开(公告)号：US20180281292A1

公开(公告)日：2018-10-04

申请号：US15935563

申请日：2018-03-26

Applicant: 3D Systems, Inc.

Inventor： Nickalaus Podgursky ,  Martin Alan Johnson

IPC: B29C64/393 ,  B29C64/135 ,  B29C64/227 ,  B29C64/245 ,  B29C64/255 ,  B29C64/268 ,  B33Y30/00 ,  B33Y50/02

Abstract: A three dimensional printing system includes a controller that is configured to (1) receive an incoming slice data array that defines an initial two dimensional object having an initial outer boundary; (2) process the incoming slice data array to define a simple outer boundary whereby if the object has two portions defining a channel therebetween, the channel is reduced or eliminated thereby reducing a perimeter of the outer boundary. In one embodiment the object is two objects. If the channel is defined between the two objects, then the processing merges the two objects. If the channel is a concave recess within one object, then the processing reduces the depth of or eliminates the concave recess.