公开(公告)号：US06945167B2

公开(公告)日：2005-09-20

申请号：US10849613

申请日：2004-05-20

申请人： Akira Maeda ,  Tetsuya Tanaka ,  Yuji Otake ,  Seiichi Miyahara

发明人： Akira Maeda ,  Tetsuya Tanaka ,  Yuji Otake ,  Seiichi Miyahara

IPC分类号： B41F15/08 ,  B41F15/36 ,  B41F15/40 ,  B41F15/42 ,  B41F33/14 ,  H05K3/12 ,  H05K3/34 ,  B05C17/04 ,  B41L3/02 ,  B41M1/12

CPC分类号： H05K3/1233 ,  H05K2203/0139 ,  H05K2203/0264 ,  H05K2203/163

摘要： A screen printing apparatus and method in that in the print parameter setting process for setting print parameters including a squeegee movement speed, a printing pressure, and plate release conditions, a squeegee movement speed at which the squeegee is to be moved is set at the first step, then a printing pressure for realizing a desired cream solder charging state is set at the second step, and then plate release conditions for realizing a desired cream solder transfer state is set at the third step. Therefore, the print parameter setting process can be performed according to an efficient processing procedure and trial-and-error-based backward work can be avoided. Print parameters can be set quickly and properly for a wide range of solder types.

摘要翻译： 一种丝网印刷装置和方法，其特征在于，在用于设定包括刮板移动速度，印刷压力和印版释放条件的印刷参数的打印参数设定处理中，将刮板移动的刮板移动速度设定为第一 然后在第二步骤中设置用于实现所需的膏状填充状态的印刷压力，然后在第三步骤中设置用于实现所需的膏状焊料转移状态的板材释放条件。 因此，可以根据有效的处理过程执行打印参数设置处理，并且可以避免基于反错的反向工作。 可以快速，适当地设置打印参数，适用于各种焊接类型。

公开(公告)号：US06868780B2

公开(公告)日：2005-03-22

申请号：US10647633

申请日：2003-08-25

申请人： Yuji Otake ,  Seiichi Miyahara ,  Akira Maeda ,  Masayuki Mantani

发明人： Yuji Otake ,  Seiichi Miyahara ,  Akira Maeda ,  Masayuki Mantani

IPC分类号： B41F15/08 ,  B41F15/26 ,  B41M1/12 ,  B41M3/00 ,  H05K3/12 ,  H05K3/34 ,  B41F15/18

CPC分类号： B41M3/006 ,  B41F15/26 ,  B41M1/12 ,  H05K3/1233 ,  H05K2203/0264 ,  H05K2203/1492

摘要： In a screen printing method of bringing a mask plate into contact with a substrate to print solder cream through a pattern hole on the substrate, a plate separating operation of separating the substrate from the mask plate after a squeegeeing step in which the solder cream is filled into the pattern hole comprises an operation pattern in which acceleration and deceleration pattern in which a descending speed is accelerated up to an upper limit speed and thereafter decelerated up to a lower limit speed is repeated plural times. Further, an initial upper limit speed in start of the plate separating operation is set higher than the succeeding upper limit speeds, whereby viscosity of the solder cream into the pattern hole in start of the plate separating operation is lowered, and the mask plate can be separated with a high accuracy throughout the entire range of the substrate.

摘要翻译： 在使掩模板与基板接触以通过基板上的图案孔印刷焊膏的丝网印刷方法中，在填充有焊膏的刮板步骤之后，将基板与掩模板分离的板分离操作的丝网印刷方法 图案孔包括其中下降速度加速到上限速度然后减速到下限速度的加速和减速模式重复多次的操作模式。 此外，将板分离操作开始时的初始上限速度设定为高于后续上限速度，由此降低了板分离操作开始时焊料膏到图案孔中的粘度，并且掩模板可以 在基板的整个范围内以高精度分离。

公开(公告)号：US06820545B2

公开(公告)日：2004-11-23

申请号：US10760469

申请日：2004-01-20

申请人： Kimiyuki Yamasaki ,  Michinori Tomomatsu ,  Seikoh Abe ,  Seiichi Miyahara ,  Yuji Otake ,  Takahiro Fukagawa ,  Kunihiko Tokita ,  Masayuki Mantani ,  Minoru Murakami

发明人： Kimiyuki Yamasaki ,  Michinori Tomomatsu ,  Seikoh Abe ,  Seiichi Miyahara ,  Yuji Otake ,  Takahiro Fukagawa ,  Kunihiko Tokita ,  Masayuki Mantani ,  Minoru Murakami

IPC分类号： B41F1546

CPC分类号： B41F15/46 ,  B41C1/14 ,  B41F15/12 ,  B41F33/0036 ,  H05K3/1216

摘要： In a screen-printing apparatus for printing creamy solder paste on a substrate by attaching a screen mask to the substrate, a predetermined measuring position of the mechanisms in the screen-printing apparatus is measured three-dimensionally by a three-dimensional measuring device. Based on the measured result, a predetermined measuring point on an object to be measured is determined on a position relative to the origin of the mechanical coordinate system in the screen-printing apparatus, and the origin position on a control program can be set. As a result, machine adjusting operation and teaching operation in the screen-printing apparatus can be simplified with high accuracy.

摘要翻译： 在通过将屏幕掩模附着到基板上而在基板上印刷乳膏焊膏的丝网印刷设备中，通过三维测量装置三维地测量丝网印刷设备中机构的预定测量位置。 基于测量结果，在相对于丝网印刷设备中的机械坐标系的原点的位置处确定待测量对象上的预定测量点，并且可以设置控制程序上的原点位置。 结果，可以高精度地简化丝网印刷设备中的机器调节操作和教学操作。

公开(公告)号：US06997107B2

公开(公告)日：2006-02-14

申请号：US10462176

申请日：2003-06-16

申请人： Seiko Abe ,  Seiichi Miyahara ,  Yuji Otake

发明人： Seiko Abe ,  Seiichi Miyahara ,  Yuji Otake

IPC分类号： B05C17/04

CPC分类号： B41F15/44 ,  H05K3/1233 ,  H05K2203/0126

摘要： A cream solder cartridge used in a screen printing apparatus which prints cream solder on a board through pattern holes by sliding, on a mask plate, a closed squeegee that is stored with cream solder inside is composed of a long and narrow concave portion made of a flexible film-like material, a brim portion projecting from the outer periphery of the concave portion, and a film-like cover sheet that is stuck to the brim portion and thereby closes the opening of the concave portion. This configuration makes it possible to supply paste at a low cost and to perform a viscosity adjustment easily by externally stirring the paste accommodated inside.

公开(公告)号：US06715413B2

公开(公告)日：2004-04-06

申请号：US09851585

申请日：2001-05-09

申请人： Kimiyuki Yamasaki ,  Michinori Tomomatsu ,  Seikoh Abe ,  Seiichi Miyahara ,  Yuji Otake ,  Takahiro Fukagawa ,  Kunihiko Tokita ,  Masayuki Mantani ,  Minoru Murakami

发明人： Kimiyuki Yamasaki ,  Michinori Tomomatsu ,  Seikoh Abe ,  Seiichi Miyahara ,  Yuji Otake ,  Takahiro Fukagawa ,  Kunihiko Tokita ,  Masayuki Mantani ,  Minoru Murakami

IPC分类号： B41F1546

CPC分类号： B41F15/46 ,  B41C1/14 ,  B41F15/12 ,  B41F33/0036 ,  H05K3/1216

摘要： A screen-printing apparatus for printing creamy solder paste on a substrate by attaching a screen mask to the substrate. A laser-measuring device mounted in the apparatus measures the top surface of the screen mask at a printing position and the top of the substrate at a substrate-measurement position by three-dimensional measurement, and detects a shape of the substrate or the screen mask, and determines whether or not they are acceptable. After screen printing is completed, the substrate and the screen mask undergo a printing inspection where their shapes are inspected. This provides not only inspection data of the printing results but also data for identifying the causes of print failures. As a result, the screen-printing apparatus, which has high-printing accuracy and can prevent printing failures from occurring, is provided.

公开(公告)号：US06711999B2

公开(公告)日：2004-03-30

申请号：US10283531

申请日：2002-10-30

申请人： Seiko Abe ,  Seiichi Miyahara ,  Yuji Otake ,  Hirotoshi Sakamoto

发明人： Seiko Abe ,  Seiichi Miyahara ,  Yuji Otake ,  Hirotoshi Sakamoto

IPC分类号： B41M112

CPC分类号： H05K3/1233 ,  B41F15/42 ,  B41F15/46 ,  B41P2215/132 ,  H05K2203/0126 ,  H05K2203/0139

摘要： A screen printing apparatus in which a squeegee head 13 is moved on a mask plate 12 thereby to print paste on a substrate through pattern holes 12a, slide contact portions 37A and 37B form respectively front and rear walls in the squeegeeing direction of a printing space 35 which reserves cream solder 5 therein and makes the cream solder contact with the surface of the mask plate 12 through an opening portion formed at the lower surface thereof. Each of the slide-contact portions is configured by a partition plate 39 for partitioning between the printing space 35 and the outside and a filling block 38 having a filling surface 38a which forms an acute angle with respect to the surface of the mask plate 12. In the squeegeeing operation, the filling surface 38a rolls the cream solder 5. Thus, the cream solder 5 can be filled into the pattern holes 12a without pressurizing the cream solder, and a problem caused by the leakage of the cream solder can be eliminated.

摘要翻译： 一种丝网印刷装置，其中，刮板头13在掩模板12上移动，从而通过图案孔12a将基板上的糊料印刷在一起，滑动接触部分37A和37B分别形成在印刷空间35的刮板方向上的前壁和后壁 其中保留了膏状焊料5，并使奶油焊膏通过形成在其下表面的开口部分与掩模板12的表面接触。 每个滑动接触部分由用于在打印空间35和外部之间分隔的分隔板39和具有相对于掩模板12的表面形成锐角的填充表面38a的填充块38构成。 在刮墨操作中，填充表面38a滚动膏状焊料5.因此，可以将膏状焊料5填充到图案孔12a中而不对膏状焊料加压，并且可以消除由于膏状焊料泄漏引起的问题。

公开(公告)号：US20120269959A1

公开(公告)日：2012-10-25

申请号：US13265611

申请日：2011-03-18

申请人： Tetsuya Tanaka ,  Yuji Otake

发明人： Tetsuya Tanaka ,  Yuji Otake

IPC分类号： H05K3/12

CPC分类号： B41M1/12 ,  B41F15/0881 ,  B41F15/36 ,  B41F15/423 ,  B41F15/46 ,  B41N1/24 ,  B41P2215/50 ,  H01L31/022425 ,  H05K3/1233 ,  Y02E10/50

摘要： There are provided a screen printing apparatus and a screen printing method which can realize an increase in conversion efficiency of a solar cell by forming a circuit pattern having a large aspect ratio of a sectional shape by increasing the thickness of the circuit pattern. A screen printing apparatus 10 and a screen printing method for forming a belt-shaped circuit pattern on a surface of a substrate 11 include a support table 12 which supports the substrate, a metal mask 1 having a covering portion which covers a part of the surface of the substrate 11, a plurality of apertures from which a part of the substrate 11 is exposed and bridge portions which are provided between the apertures along a direction which intersects a longitudinal direction of a circuit pattern to be formed and a cartridge-type squeegee head 13 which supplies a paste which constitutes a circuit pattern to a surface of the metal mask 1 under a predetermined pressure while causing a squeegee 14 of a predetermined length to slide on an upper surface of the metal mask 1 in a contact fashion.

摘要翻译： 提供一种丝网印刷装置和丝网印刷方法，其可以通过增加电路图案的厚度来形成具有大截面形状的大纵横比的电路图案，从而实现太阳能电池的转换效率的提高。 在基板11的表面上形成带状电路图案的丝网印刷装置10和丝网印刷方法包括支撑基板的支撑台12，具有覆盖表面的一部分的覆盖部的金属掩模1 基板11的一部分露出的多个孔，沿着与要形成的电路图案的长度方向相交的方向设置在孔之间的桥接部，以及盒式刮板头 13，其在预定压力下将构成电路图案的糊料提供给金属掩模1的表面，同时使预定长度的刮板14以接触的方式在金属掩模1的上表面上滑动。

公开(公告)号：US20050252395A1

公开(公告)日：2005-11-17

申请号：US11129510

申请日：2005-05-13

申请人： Takaaki Sakaue ,  Yuji Otake ,  Masafumi Nishida ,  Tetsuya Tanaka

发明人： Takaaki Sakaue ,  Yuji Otake ,  Masafumi Nishida ,  Tetsuya Tanaka

IPC分类号： B41F15/26 ,  B41F15/08 ,  B41F15/36 ,  B41F15/40 ,  H05K3/12 ,  H05K3/34 ,  G03F1/00 ,  B41L13/18

CPC分类号： H05K3/1216 ,  B41P2215/14 ,  H05K2201/10393 ,  H05K2203/0165

摘要： In a screen printing apparatus for contacting a lower surface of a mask plate with a substrate and moving a squeezee in a sliding motion on an upper surface of the mask plate thereby printing a paste onto the substrate, mask bend preventing members are mounted on conveying rails at front and rear parts of clamp members clamping the substrate in a Y-direction, and, at a mask separating operation after printing, the substrate is lowered while the lower surface of the mask plate is supported by the clamp members and the mask bend preventing members. Thus the mask separation can be achieved in a state where the mask plate is supported from below on four sides of the substrate and is thus prevented from a downward bending, and a satisfactory mask separating property can be ensured over the entire substrate.

摘要翻译： 在丝网印刷装置中，将掩模板的下表面与基板接触并且在所述掩模板的上表面上以滑动方式移动挤压机，从而将糊状物印刷到所述基板上，将掩模弯曲防止部件安装在输送轨道 在夹持基板的Y方向的夹持部件的前部和后部，在印刷后的掩模分离操作中，基板被降低，而掩模板的下表面被夹持部件支撑，并且防止掩模弯曲 会员 因此，掩模分离可以在掩模板从基板的四侧的下方支撑的状态下实现，从而防止向下弯曲，并且可以在整个基板上确保令人满意的掩模分离性能。

公开(公告)号：US20050183592A1

公开(公告)日：2005-08-25

申请号：US11061913

申请日：2005-02-18

申请人： Yuji Otake ,  Takaaki Sakaue ,  Tetsuya Tanaka

发明人： Yuji Otake ,  Takaaki Sakaue ,  Tetsuya Tanaka

IPC分类号： B41F15/40 ,  B41F15/08 ,  B41M1/12 ,  H01L21/48 ,  H05K3/12 ,  H05K3/34 ,  B41L13/18 ,  B05C17/06 ,  B41C1/00

CPC分类号： H05K3/1233 ,  B41M1/12 ,  H01L21/4867 ,  H05K2203/0264

摘要： In screen printing for printing cream-like solder on a board 7 through through-holes of a mask plate 12, removal of the board 7 from a lower surface of the mask plate 12 is performed in such a manner that the board 7 is moved down at a first descending velocity V1 as a lower velocity during an initial stroke S1 of from a state where the removal of the board 7 starts to a state where the board 7 is removed from the mask plate 12 so that the distance between the upper surface of the board 7 and the lower surface of the mask plate 12 reaches a predetermined value set to be in a range of from a half to twice as large as the thickness of the mask plate 12, and that the board 7 is moved down at a second descending velocity V2 as a higher velocity after the initial stroke S1. Accordingly, even in the case where solder apt to vary according to the passage of time is used, good removability and stable print quality can be secured.

摘要翻译： 在通过掩模板12的通孔在板7上印刷奶油状焊料的丝网印刷中，以使得板7向下移动的方式从掩模板12的下表面去除板7 在第一下降速度V 1作为初始行程S 1期间从板7的移除开始到板7从掩模板12移除的状态下的较低速度，使得上部 板7的表面和掩模板12的下表面达到预定值，设定在掩模板12的厚度的一半至两倍的范围内，并且板7向下移动 第二下降速度V 2作为初始行程S 1之后的较高速度。 因此，即使在使用易于随时间流逝变化的焊料的情况下，也可以确保良好的可除去性和稳定的印刷品质。

公开(公告)号：US07281472B2

公开(公告)日：2007-10-16

申请号：US11129510

申请日：2005-05-13

申请人： Takaaki Sakaue ,  Yuji Otake ,  Masafumi Nishida ,  Tetsuya Tanaka

发明人： Takaaki Sakaue ,  Yuji Otake ,  Masafumi Nishida ,  Tetsuya Tanaka

IPC分类号： B41M1/12

CPC分类号： H05K3/1216 ,  B41P2215/14 ,  H05K2201/10393 ,  H05K2203/0165

摘要： In a screen printing apparatus for contacting a lower surface of a mask plate with a substrate and moving a squeezee in a sliding motion on an upper surface of the mask plate thereby printing a paste onto the substrate, mask bend preventing members are mounted on conveying rails at front and rear parts of clamp members clamping the substrate in a Y-direction, and, at a mask separating operation after printing, the substrate is lowered while the lower surface of the mask plate is supported by the clamp members and the mask bend preventing members. Thus the mask separation can be achieved in a state where the mask plate is supported from below on four sides of the substrate and is thus prevented from a downward bending, and a satisfactory mask separating property can be ensured over the entire substrate.

摘要翻译： 在丝网印刷装置中，将掩模板的下表面与基板接触并且在所述掩模板的上表面上以滑动方式移动挤压机，从而将糊状物印刷到所述基板上，将掩模弯曲防止部件安装在输送轨道 在夹持基板的Y方向的夹持部件的前部和后部，在印刷后的掩模分离操作中，基板被降低，而掩模板的下表面被夹持部件支撑，并且防止掩模弯曲 会员 因此，掩模分离可以在掩模板从基板的四侧的下方支撑的状态下实现，从而防止向下弯曲，并且可以在整个基板上确保令人满意的掩模分离性能。