Abstract:
A rupture feature releases pressurized gas into a diffuser through an egress opening in an inflator wall responsive to a pressure impulse in the inflator. A sturdy rupture fragment is positioned opposite the egress opening. A thin rupture membrane continuously circumscribes and sealingly interconnects the rupture fragment to the inflator about the egress opening. Rupture membrane thickness is less than rupture fragment thickness or inflator wall thickness at the egress opening. The rupture membrane is upstanding from the inflator wall about the egress opening to a constant height. The rupture fragment and the rupture membrane are integrally-formed with each other and with the inflator wall at the egress opening. The pressure impulse impacts the rupture fragment, urges the rupture fragment away from the inflator, detaches the rupture fragment from the inflator by fully transversely fracturing the rupture membrane, and drives the rupture fragment into containment within the diffuser.
Abstract:
A rupture feature releases pressurized gas into a diffuser through an egress opening in an inflator wall responsive to a pressure impulse in the inflator. A sturdy rupture fragment is positioned opposite the egress opening. A thin rupture membrane continuously circumscribes and sealingly interconnects the rupture fragment to the inflator about the egress opening. Rupture membrane thickness is less than rupture fragment thickness or inflator wall thickness at the egress opening. The rupture membrane is upstanding from the inflator wall about the egress opening to a constant height. The rupture fragment and the rupture membrane are integrally-formed with each other and with the inflator wall at the egress opening. The pressure impulse impacts the rupture fragment, urges the rupture fragment away from the inflator, detaches the rupture fragment from the inflator by fully transversely fracturing the rupture membrane, and drives the rupture fragment into containment within the diffuser.
Abstract:
Diffusers adapted for use with air bag cushion inflators and air bag systems may comprise a unitary or integral hollow body defining a diffusion chamber. The hollow body may include a first longitudinal end having an aperture and an opposing second longitudinal end that is at least substantially enclosed. A module attach feature may be disposed between the first longitudinal end and the second longitudinal end. The module attach feature may comprise a lateral extent that is greater than a lateral extent of the hollow body. A plurality of apertures extending through the hollow body may be disposed between the module attach feature and the second longitudinal end. Air bag systems employing such diffusers may include an inflator including the diffuser and at least one inflatable cushion, a portion of which is coupled to the diffuser.
Abstract:
A new type of airbag inflator is described. The airbag inflator includes a chamber that houses a quantity of inflation gas. The inflation gas is capable of filling and deploying an airbag. The inflator also includes a membrane that seals the chamber. A sliding baffle is also added to the inflator. The sliding baffle is positioned proximate the membrane. The sliding baffle has a membrane rupture mechanism and a plurality of gas flow holes. Upon initiation of the inflator, the sliding baffle slides to cause the rupture mechanism to fail the membrane. The rupture mechanism fails the membrane by detaching a single piece from the membrane. The single piece is sufficiently large such that it remains within the inflator (or within the sliding baffle) and does not pass through one of the gas flow holes.
Abstract:
A dual stage inflater for providing an extended flow of inflation gas to an airbag or inflatable curtain is disclosed. The inflator includes a first gas chamber having an exit orifice, the exit orifice having an open configuration and a closed configuration. Additionally, the inflator has a second gas chamber in gaseous communication with the first gas chamber. The first and second gas chambers are separated by a flow restrictor positioned between them. This restrictor controls the flow of gas out of the second gas chamber. The inflator includes an initiator in communication with the interior of one of the gas chambers that is configured to selectively initiate a flow of gas through the exit orifice of the first gas chamber. The exit orifice of the inflator may be disposed within an inlet port of an inflatable curtain to cause inflation gases exiting the inflator through the exit orifices to enter directly into the airbag or inflatable curtain.
Abstract:
Inflation apparatuses and methods are provided wherein a hydrocarbon-containing inflation gas-producing mixture is formed via the fluid extraction of the hydrocarbon from a substrate material.
Abstract:
The disclosure provides an inflator device for a passive restraint device, like an airbag. In certain aspects, a fuel-rich gas generant grain is located in actuating proximity to an initiator device. The grain has at least one flow channel through which a shock wave generated by the initiator device passes. The shock wave opens a burst disc between the inflator housing and downstream airbag to permit gases to flow into the airbag. A chamber storing pressurized gas (having at least one oxidant, e.g., O2) is also disposed within the inflator. Upon initiator actuation, the oxidant can react with combustion products of the initiator and the fuel-rich gas generant and flow into the airbag for rapid inflation. Methods of inflating airbags and improving airbag deployment reliability are provided. Such inflators are particularly suitable for large volume (greater than 60 liter) airbags.
Abstract:
A stored gas inflator having a chamber. The chamber houses a quantity of stored gas. The chamber is sealed by a burst disk. A frangible support is also added. The frangible support is designed to support the burst disk. The frangible support breaks during deployment of the inflator. The inflator is further constructed such that when the temperature of the inflator exceeds a threshold level, the gas is vented out of the chamber through the frangible member.
Abstract:
A new type of airbag inflator is described. The airbag inflator includes a chamber that houses a quantity of inflation gas. The inflation gas is capable of filling and deploying an airbag. The inflator also includes a membrane that seals the chamber. A sliding baffle is also added to the inflator. The sliding baffle is positioned proximate the membrane. The sliding baffle has a membrane rupture mechanism and a plurality of gas flow holes. Upon initiation of the inflator, the sliding baffle slides to cause the rupture mechanism to fail the membrane. The rupture mechanism fails the membrane by detaching a single piece from the membrane. The single piece is sufficiently large such that it remains within the inflator (or within the sliding baffle) and does not pass through one of the gas flow holes.
Abstract:
An integral initiator assembly and an inflator device including the integral initiator assembly. The integral initiator assembly including a body having a first end including an opening. An initiator canister including a reactive charge and a conductive pin is joined to the body in discharge alignment with the first end opening by an injection-molded material. At least two gas exit holes are included in the body and positioned radially relative to a longitudinal axis of the initiator canister. The gas exit holes in gas flow communication with a gas flow space between an inside surface of the body and the initiator canister to allow inflation gas to exit the integral initiator assembly. A rupturable disk seals the opening of the first end. The integral initiator assembly is attached to the body at the first end over the sealed opening and filled with inflation gas to form an inflator device. Actuation of the reactive charge ruptures the rupturable disk and the pressurized inflation gas enters the gas flow space and exits through the gas exit holes.