Abstract:
An electrical connector includes an insulative housing, conductive terminals mounted therein, and a conductive shield generally covering the housing. A shelf of the housing supports a portion of the shield. Each terminal has a main body, a front contact portion extending from an end of the main body and capable of engagement with contacts of a battery, a rear contact portion extending from an end of the main body and capable of engagement with contacts of an electronic device, and a tail portion extending perpendicularly from the main body. The tail portion is positioned between the front and rear contact portions. The front contact portion is capable of deflecting along a plane defined by a centerline of the main body.
Abstract:
Power connector modules are provided that can be plug connectors, receptacle connectors, or a system of plug and receptacle connector modules and optionally other modules, that mate together. Each connector has an uncoupled contact feature. The uncoupled contacts have exposed surfaces to dissipate heat resulting from Joule effects. The uncoupled contacts for the plug connector converge to form a blade structure at one side. The uncoupled contacts for the receptacle connector form a receiving section that engages the blade structure of the plug connector when the plug connector and receptacle connector are used together.
Abstract:
A battery pack, charger, and terminal blocks for the pack, charger and a cordless power tool are provided. The pack includes battery cells disposed between end caps within a bottom housing of the pack, and a potting boat for housing pack electronics electrically connected to the cells between the end caps and disposed within a pack top housing. A pack terminal block is connected to the potting boat within the top housing. The charger and the power tool each include a terminal block for providing electrical connections between the charger/tool and the battery pack. The terminal block is configured to float side-to-side to provide displaceable movement of the terminal block within the charger housing or tool housing for aligning the battery pack terminal block therein.
Abstract:
Power connector modules are provided that can be plug connectors, receptacle connectors, or a system of plug and receptacle connector modules and optionally other modules, that mate together. Each connector has an uncoupled contact feature. The uncoupled contacts have exposed surfaces to dissipate heat resulting from Joule effects. The uncoupled contacts for the plug connector converge to form a blade structure at one side. The uncoupled contacts for the receptacle connector form a receiving section that engages the blade structure of the plug connector when the plug connector and receptacle connector are used together.
Abstract:
A female terminal with a passageway is defined by generally spaced apart sidewalls for receiving a male terminal. The passageway may be configured from two U-shaped channels, with a primary contact and a sacrificial contact stamped from each sidewall of each U-shaped channel with the sacrificial contacts located forward of the primary contact. The sacrificial contacts are disposed in the direction of insertion of the male terminal into the passageway, and are separated from the sidewall by apertures above and below the sacrificial contact so that any residue from arcing is mostly contained at the edges of the sacrificial contacts.
Abstract:
An electrical connector includes an insulative housing, conductive terminals mounted therein, and a conductive shield generally covering the housing. A shelf of the housing supports a portion of the shield. Each terminal has a main body, a front contact portion extending from an end of the main body and capable of engagement with contacts of a battery, a rear contact portion extending from an end of the main body and capable of engagement with contacts of an electronic device, and a tail portion extending perpendicularly from the main body. The tail portion is positioned between the front and rear contact portions. The front contact portion is capable of deflecting along a plane defined by a centerline of the main body.
Abstract:
A battery pack, charger, and terminal blocks for the pack, charger and a cordless power tool are provided. The pack includes battery cells disposed between end caps within a bottom housing of the pack, and a potting boat for housing pack electronics electrically connected to the cells between the end caps and disposed within a pack top housing. A pack terminal block is connected to the potting boat within the top housing. The charger and the power tool each include a terminal block for providing electrical connections between the charger/tool and the battery pack. The terminal block is configured to float side-to-side to provide displaceable movement of the terminal block within the charger housing or tool housing for aligning the battery pack terminal block therein.
Abstract:
An electrical receptacle terminal is provided for receiving a mating terminal pin. The terminal includes a front mating end, a rear terminating end and a generally U-shaped base portion between the ends. The base portion includes a base wall, a pair of continuous and solid side walls projecting upwardly from the base wall and a pair of contact arms projecting upwardly from each side wall. The contact arms have opposing contact portions defining multiple contact points on each side of the U-shaped base portion for engaging the terminal pin inserted between the pairs of contact arms.
Abstract:
A battery pack, charger, and terminal blocks for the pack, charger and a cordless power tool are provided. The pack includes battery cells disposed between end caps within a bottom housing of the pack, and a potting boat for housing pack electronics electrically connected to the cells between the end caps and disposed within a pack top housing. A pack terminal block is connected to the potting boat within the top housing. The charger and the power tool each include a terminal block for providing electrical connections between the charger/tool and the battery pack. The terminal block is configured to float side-to-side to provide displaceable movement of the terminal block within the charger housing or tool housing for aligning the battery pack terminal block therein.
Abstract:
A female terminal with a mating end suited for receiving a male pin with flat surfaces and a circuit-connecting end for connection to a wire. A terminal-receiving passageway at the mating end has two spaced apart sidewalls, which may be in the form of U-shaped channels, extending lengthwise along the passageway with one or more slots separating the U-shaped channels. Enlarged flat contacting surfaces are formed in the opposing sidewalls and are disposed at an angle to the sidewalls. The sidewalls resiliently flex apart from each other as the male pin is inserted into the passageway such that the angled contacting surfaces become coplanar with the flat surfaces of the male pin and electrically contact the male pin over a greater area than that provided by dimples. One or more notches may be disposed at selected points in the sidewalls of the female terminal to better define and control the flexing characteristics of the spaced apart sidewalls.