Abstract:
This invention relates to a method for preparing a polycarboxylate superplasticizer by graft copolymerization of fatty acid vinyl ester onto acrylate polymer. In this invention, a type of polycarboxylate superplasticizer by graft copolymerization of fatty acid vinyl ester onto acrylate polymer was synthesized by the processes of polymerization-grafting-alcoholysis-hydrolysis with acrylate and fatty acid vinyl ester as main reactants. In the first polymerization step, the polyacrylate was synthesized by using acrylate as monomer and a certain amount of initiator and molecular weight regulator. In the second graft copolymerization step, the graft polymer with polyacrylate as main chain and poly(fatty acid vinyl ester) as side chain was synthesized by graft copolymerization between polyacrylate and fatty acid vinyl ester. The final polycarboxylate superplasticizer product with polyacrylic acid as main chain and polyvinyl alcohol as side chain was obtained by subsequent alcoholysis and hydrolysis steps. The preparation process of this invention exhibited some characteristics including simpleness, easy controlling, low cost, environmental friendliness and pollution free. The fatty acid vinyl ester was as a reactant instead of conventional polyethylene glycol macromonomer, which enriched the applicable scope of reactive raw materials. The prepared polycarboxylate superplasticizer showed good cement paste fluidity and fluidity retention, which manifested as good adaptability to cement and application performance in concrete.
Abstract:
This invention relates to a method for preparing a star-shaped polycarboxylate superplasticizer by the first esterification step with polyol and (meth)acrylic acid as main reactants and the second polymerization step. In the first step, the star-shaped polymerizable active ends were synthesized by esterification between polyol and (meth)acrylic acid in the presence of catalyst. In the second step, the final star-shaped polycarboxylate superplasticizer was prepared by radical polymerization among the product obtained in first step, unsaturated polyoxyethylene ethers, molecular weight regulator and unsaturated carboxylic acid in the presence of initiator. The production process of this invention exhibits some characteristics including simple, easily controllable, high polymerization degree, low cost and pollution free. The star-shaped molecular structure of polycarboxylate superplasticizer can be achieved through synthesizing active “core” by esterification and “arm” by radical polymerization. It showed better cement paste fluidity and fluidity retention, which manifested as better adaptability to cement and application performance in concrete, than both traditional linear and comb-shaped polycarboxylate superplasticizer at common or lower dosage.