TURBINE COMPONENT OTHER THAN AIRFOIL HAVING CERAMIC CORROSION RESISTANT COATING AND METHODS FOR MAKING SAME
    3.
    发明申请
    TURBINE COMPONENT OTHER THAN AIRFOIL HAVING CERAMIC CORROSION RESISTANT COATING AND METHODS FOR MAKING SAME 审中-公开
    除具有陶瓷耐腐蚀涂层的空气涡轮机以外的涡轮机构及其制造方法

    公开(公告)号:US20090191353A1

    公开(公告)日:2009-07-30

    申请号:US12421190

    申请日:2009-04-09

    IPC分类号: C23C18/02 C23C4/10

    摘要: An article comprising a turbine component other than an airfoil having a metal substrate and a ceramic corrosion resistant coating overlaying the metal substrate. This coating has a thickness up to about 5 mils (127 microns) and comprises a ceramic metal oxide selected from the group consisting of zirconia, hafnia and mixtures thereof. This coating can be formed by a method comprising the following steps: (a) providing a turbine component other than an airfoil comprising the metal substrate; (b) providing a gel-forming solution comprising a ceramic metal oxide precursor; (c) heating the gel-forming solution to a first preselected temperature for a first preselected time to form a gel; (d) depositing the gel on the metal substrate; and (e) firing the gel at a second preselected temperature above the first preselected temperature to form the ceramic corrosion resistant coating comprising the ceramic metal oxide. This coating can also be formed by alternative methods wherein a ceramic composition comprising the ceramic metal oxide is deposited by physical vapor deposition on the metal substrate to provide a strain-tolerant columnar structure, or is thermal sprayed on the metal substrate.

    摘要翻译: 一种制品,其包括除了具有金属基底的翼型以外的涡轮机部件和覆盖所述金属基底的陶瓷耐腐蚀涂层。 该涂层具有高达约5密耳(127微米)的厚度,并且包含选自氧化锆,铪和其混合物的陶瓷金属氧化物。 该涂层可以通过包括以下步骤的方法形成:(a)提供除了包括金属基底的翼型之外的涡轮机部件; (b)提供包含陶瓷金属氧化物前体的凝胶形成溶液; (c)将凝胶形成溶液加热至第一预选温度,以第一预选时间形成凝胶; (d)将凝胶沉积在金属基底上; 和(e)在高于第一预选温度的第二预选温度下烧制凝胶以形成包含陶瓷金属氧化物的陶瓷耐腐蚀涂层。 该涂层也可以通过替代方法形成,其中通过物理气相沉积将包含陶瓷金属氧化物的陶瓷组合物沉积在金属基底上以提供耐应变柱状结构,或者热喷涂在金属基底上。