Abstract:
The compressor delivers hot compressed refrigerant to the condenser. Flow from the condenser to the evaporator is regulated by a thermostatic expansion valve having its sensing points (pressure and temperature) located in the compresser suction line downstream of an evaporator outlet control valve which is the new part in this application. This control valve has a piston type valve which is operated by a pilot valve actuated by the bellows in the suction line. The bellows is part of a charged system incorporating the capillary tube and the feeler bulb positioned in the evaporator fins. The charging fluid is selected to have a different thermal coefficient of expansion than the bulb so that the pilot valve will close at a selected temperature indicative of incipient icing conditions in the evaporator as may be found in air conditioning systems in which the compressor capacity can exceed the evaporator capacity (typical in automotive air conditioning). When the pilot valve closes pressure on the piston valve balances and the spring closes, the piston valve leaving a bleed port open to insure proper lubrication and cooling of the compressor.
Abstract:
The interior of the bellows is sealed at atmospheric pressure so the pressure on the outside of the bellows is resisted by the atmospheric pressure within the bellows as well as by the spring. When the pressure on the outside of the bellows (which is evaporator pressure in a refrigeration system) exceeds a predetermined amount, the bellows tends to collapse and the head of the bellows pulls away from the actuating pin and allows the spring acting on the pilot valve to open the pilot valve whereupon the pressure to the right of the head of the piston is reduced, allowing the piston to move to the right against the return spring force and thus open the outlet by moving the end of the piston wall past the slot in the stationary sleeve. When the pressure falls below the desired amount, the bellows expands and moves the head of the bellows against the actuating pin to close the pilot valve. Flow through the bleed hole in the end of the piston to the pilot valve chamber rapidly raises the pressure therein so that the return spring can move the piston to close the outlet. Even with the outlet closed, the small port in the piston sleeve allows enough refrigerant flow to insure adequate flow to the compressor to keep the compressor lubricated. The bleed hole in the piston head is sized to require substantial opening of the pilot valve which, therefore, minimizes false opening of the main valve. Controlled leakage to the groove at the pilot end of the piston blocks flow from the pilot valve chamber to the main outlet and stabilizes valve operation.
Abstract:
The compressor provides hot refrigerant gas to the condenser and flow from the condenser to the evaporator is regulated by the thermostatic expansion valve, the sensing point of which is located in the return line betweeen the evaporator outlet and the wax element actuated suction line valve. A wax element actuated suction line valve is incorporated in the refrigeration system to respond to evaporator outlet temperature and thereby maintain evaporator temperature above a value which would permit frost accumulation on the evaporator. Since the evaporator temperature is controlled, the evaporator pressure is, to some lesser extent, controlled since the two are related. The wax element motor has an inherent temperature lag due to the thermal inertia of the wax and this tends to smooth out or stabilize the system and thus prevent or minimize hunting. The valve remains open as long as the temperature is above the set temperature regardless how low the pressure falls. This, then, enhances fast pulldown of the system. The wax element must be located completely upstream of the valve so as to be unaffected by refrigerant expansion as the valve throttles flow. Thus the wax element is located totally within the temperature to be sensed. In the principal embodiment the valve member is carried directly by the wax element housing and cooperates with the seat which also supports the spider or yoke supporting and guiding the wax element. Another variation incorporates a bellows assembly which functions to seal the wax element from the refrigerant and thus prevent any adverse effect on the elastomers normally incorporated in the wax element motor. In some cases there is no elastomer incorporated in the design with the bellows functioning to contain the wax medium while permitting flexure and, hence, operation of the valve.
Abstract:
Each of the valves shown has parallel flow paths through the body with an expansion valve in the line leading to the evaporator thermostatically controlled by conditions in the return line. A second valve is positioned in the return line and controlled in response to a condition (temperature or pressure) which is indicative of conditions (temperature and pressure) in the evaporator. This arrangement prevents evaporator freezing. The valves are suited for flange fitting by reason of having all ports parallel enabling the valve to be secured to the evaporator (on one side) and to the compressor suction line and the condenser outlet on the other side. Since the thermostatic expansion valve can be ''''externally equalized'''' internally and all control functions are incorporated in the single body, the number of connections to be made by the system assembler are minimized. One version is provided with a receiver-drier which can be changed without disturbing other system connections.