摘要:
The present application provides an electrical discharge machining system for drilling a hole in a workpiece using a flushing fluid. The electrical discharge machining system may include an electrode with the electrode positioned in an electrode guide, and an integrated external flushing system. The integrated external flushing system may include a guide cap and a concentric flushing channel defined between the guide cap and the electrode guide so as to allow the flushing fluid to remain attached to the electrode guide.
摘要:
EDM assemblies mount on a machining surface and discharge rotating sub-electrodes against the surface. The sub-electrodes can also revolve about another shared axis while discharging. Rotation and revolution may be achieved with planetary gears fixed with the sub-electrodes and meshing with a stationary sun gear. Several sub-electrodes can be used in a single assembly. Downward movement of the sub-electrodes from a central shaft on the mount allows several inches of the surface to be machined. Assemblies are usable in a nuclear reactor during a maintenance period to machine a hole for a replacement manway cover underwater in the flooded reactor. The differing rotational movements and vertical movement can be independently controlled with separate motors in the assembly. Power and controls may be provided remotely through an underwater connection.
摘要:
A method, consisting of providing a metal wire having a wire diameter and an end, and positioning a conductor at a distance from the end of the wire. The method further includes creating an electrical discharge between the conductor and the end, while setting the distance and an electrical potential of the discharge, so as to create a bead of a predefined size on the end. The method also includes assembling the wire with the created bead into an invasive probe, so that the bead is positioned at an outer surface of the probe.
摘要:
An electrode for electrical discharge machining (EDM) may comprise a diffuser portion and a tapered portion defining the tip of the electrode.A method for forming a film cooling hole may comprise moving a tool with respect to a film cooled gaspath component, forming a diffuser of the film cooling hole in response to the moving, and forming a tapered surface between a metering section and the diffuser of the film cooling hole.
摘要:
Electrode for an electro-erosion process, includes a shaft, a body coupled to the shaft, a plurality of machining-inserts, an insulated layer, and a flushing cover disposed on the body and coupled to the shaft. The shaft includes a channel, a plurality of first openings and second openings, where each opening is connected to the channel. The body includes a plurality of main-flushing channels, where each channel is connected to a corresponding first opening. The plurality of machining-inserts is spaced apart from each other along a circumferential direction and detachably coupled to a peripheral end portion of the body. Each machining-insert includes at least one third opening connected to a corresponding main-flushing channel. The insulated layer is disposed on top and bottom surfaces of the body. The flushing cover includes a plurality of side-flushing channels and a plurality of fourth openings, where each channel is connected to a corresponding second opening.
摘要:
An electrical machining method comprises machining a workpiece by an electrical machining device comprising an electrode; increasing a feedrate of the electrode at a first acceleration if a discharge current passing through the electrode and the workpiece is lower than a discharge current reference; and decreasing the feedrate of the electrode at a second acceleration if the discharge current is higher than the discharge current reference, wherein the second acceleration has an absolute value higher than that of the first acceleration.
摘要:
A method of laser drilling a hole comprising providing a laser source at a first side of a component to laser drill a hole through the component. A light source is positioned in the path of the laser beam at the opposite side of the component. A camera is provided at the first side of the component. The camera is positioned such that it has a line of sight view of the light source through the laser drilled hole. The laser drilled hole in the component is viewed using the light provided by the light source at the opposite side of the component. The parameters of the laser drilled hole are measured using the view of the laser drilled hole provided by the camera and a flow of gas is provided over the surface of the light source to protect the light source.
摘要:
An electrical discharge machining (EDM) system, control system and related methods. Various embodiments include a control system for controlling a plurality of electrode devices in an EDM system to form holes in a workpiece. The control system can be configured to perform a process including: initiating a hole formation program for each of the plurality of electrode devices; determining whether at least one electrode has completed formation of a corresponding hole in the workpiece; and separating the at least one electrode from the workpiece in response to determining that the at least one electrode has completed formation of the corresponding hole.
摘要:
A wire electrical discharge machining apparatus capable of improving the shape precision of a continuous corner part includes a corner speed coefficient calculation device calculating a machining speed ratio between a middle corner section and a straight part from a machining volume ratio between the straight part and the middle corner section in which machining volume becomes a constant value. A corner speed coefficient interpolation device interpolates a speed coefficient calculated by the corner speed coefficient calculation device in a pre-corner section and a post-corner section. A speed reference calculation device calculates a machining speed reference based on a representative speed and the corner speed coefficient, and a drive control device controls a drive device. A continuous corner detection device determines whether continuous corner sections overlap each other when the length of the straight part connecting two corner parts is shorter than the length of the pre-corner section.
摘要:
A wire electric discharge machine includes a wire electrode fed downward to a workpiece to perform electric discharge machining, a direction changing unit that changes a traveling direction of the wire electrode below the workpiece, a collection roller that collects the wire electrode, the traveling direction of which is changed, an extendable conveying pipe provided between the direction changing unit and the collection roller, the wire electrode being inserted through the inside of the conveying pipe, a supply unit that supplies the machining fluid into the conveying pipe, a supply-amount-information detecting unit that detects information concerning a supply amount of the machining fluid supplied to the conveying pipe, and a control unit that controls supply capacity for feeding the machining fluid to the conveying pipe from the supply unit on the basis of the information from the supply-amount-information detecting unit.