摘要:
An electrode for an electrochemical machining process is provided. The electrode comprises a curved, electrically conductive member, and an insulating coating covering at least a portion of a side surface of the curved, electrically conductive member. An electrochemical machining assembly is also provided for machining curved holes in a workpiece. The assembly includes at least one curved electrode and a power supply operatively connected to provide a pulsed voltage to the at least one curved electrode and to the workpiece. The assembly further includes a rotational driver operatively connected to move the at least one curved electrode along a curved path within the workpiece. The assembly is configured to remove material from the workpiece upon application of the pulsed voltage to the at least one curved electrode and to the workpiece. An electrochemical machining method is also provided for forming one or more curved holes in an electrically conductive workpiece.
摘要:
A device including an annular undercut having a curved cross-sectional shape made by electrical discharge machining (EDM) is disclosed. An exemplary device with an EDM-formed annular undercut is a tool used for injection-molding of plastic parts having a crab's claw seal.
摘要:
A method and a device are for controlling multiple machining processes in a die-sink erosion machine with several identical or different electrodes (R1, R2, R3, R4), whereby the machining sequence of the machining processes and the electrode used for each machining process are determined by providing the following criteria: a) predefining priorities of workpieces to be machined, of a group of machining procedures, of individual machining jobs (ARB), of work cycles (AZ) and/or work steps (AS) of a machining job; and/or (b) predefining the life span or wear limit of the electrodes used for the individual machining jobs, work cycles or work steps. The overall machining on the die-sink erosion machine is performed with consideration of the determined machining sequence.
摘要:
The invention relates to a method for manufacturing hollow spaces (5) in metallic workpieces (1), especially in fuel injectors for diesel engines with at least one main bore (3) and at least one supply bore (4), especially for fuel supply, wherein at least one electrode (2) is introduced into the main bore (3) and the hollow space (5) and/or the connection to the supply bore (4) is formed by means of an electrolytic erosion process. It is the object of the invention to provide a method by which the use of an additional washing process can be eliminated. The object upon which the invention is based is solved in that the supply bore (4) is flushed at least temporarily with electrolyte.
摘要:
A machining process for forming a raised area in a wall of a predrilled hole includes distributing electrolyte via a workpiece internal cavity to a number of predrilled holes. Next, position a template including at least one electrode coated with an insulating material in a pattern defining the raised area to be formed in the wall of the predrilled hole below the workpiece such that the electrode is positioned within a predrilled hole and machining by passing electric current between the electrode and the workpiece wall and circulating electrolyte through the hole.
摘要:
An electrode tool for the electrochemical machining of metal components, such as the cavities of internal combustion engine valves, is adapted for mounting on a machine tool mandrel and comprises a shaft upon which a flexible, elongate electrode is axially slidable, and which defines axially a conduit for conveying electrolytic fluid to the workpiece. The working end of the tool is constituted by a releasable electrode guide head which defines a part-circularly-curved electrode guide passage and the end portions of the conduit. The guide passage guides the axial sliding of the electrode so that an end portion of the latter projects radially relative to the axis of the tool by an angle determined by the radius of curvature of the passage. The guide head is interchangeable with at least one other guide head having a passage with a different radius of curvature.
摘要:
An ECM method involves the use of a thin hollow electrode assembly that carries the electrolyte within and that is advanced relatively to the workpiece. The small profile of the electrode results in a minimal removal of metal in forming the desired rotor or stator shape. The electrode profile allows significant power consumption reduction or increased machining speed for a given rate of power input. The electrode can be a unitary ring shape or can be made of segments that are placed adjacent each other so that a continuous shape is cut. Not all the lobes of the stator or rotor have to be cut in the same pass. Electrode segments can be used to sequentially provide the desired lobe count in separate passes. The lobe shapes in the electrode can be slanted to get the desired rotor or stator pitch or they can be aligned with the workpiece axis.
摘要:
A semiconductor device having area array bump electrodes suitable for flip chip packaging is disclosed. A semiconductor chip with wire bonding electrodes arranged along peripheral edges thereof is provided, then gold wire bump electrodes are formed over the wire bonding electrodes, and thereafter a wiring tape substrate is superimposed on the semiconductor chip and is bonded thereto with an adhesive. On a back surface of the wiring tape substrate are formed wiring connections correspondingly to the electrodes. Further, at the time of bonding with use of the adhesive, convex tips of the gold wire bump electrodes formed respectively on the electrodes of the semiconductor chip pierce through the adhesive to connect the gold wire bump electrodes and the connections electrically with each other. On a surface of the wiring tape substrate are formed area array bump electrodes, whose pitch is larger than the pitch of the electrodes formed on the semiconductor chip.
摘要:
On a fixture for electrochemical machining for the production of long, curved cavities (11) in a component (12), the working electrode (3) of the electro-chemical machining tool (1) is connected to a guide body (1a) which moveably rests against the inner walls of the respective cavity by means of power-actuated guide elements (2), with the guide body being connected to a flexurally soft and torsionally stiff guide linkage (5) coupled to a feed and rotary drive. Control of the movement of the guide body is accomplished in dependence of at least one wall thickness measured with a measuring device (13, 14) during feed movement.
摘要:
A method and a device are for controlling multiple machining processes in a die-sink erosion machine with several identical or different electrodes (R1, R2, R3, R4), whereby the machining sequence of the machining processes and the electrode used for each machining process are determined by providing the following criteria: a) predefining priorities of workpieces to be machined, of a group of machining procedures, of individual machining jobs (ARB), of work cycles (AZ) and/or work steps (AS) of a machining job; and/or (b) predefining the life span or wear limit of the electrodes used for the individual machining jobs, work cycles or work steps. The overall machining on the die-sink erosion machine is performed with consideration of the determined machining sequence.