摘要:
A stacker having platforms movable along a path by chains. Cam followers on the platforms engage a cam surface which controls the platform path. The chains are driven by a motor in a closed-loop system which monitors the platforms and controls their speed. The closed-loop system first decelerates the platforms and thereafter stops one platform in the intercept-ready position. The platform cam follower enters a claw which moves the end of the platform through the stream to collect signatures when the downstream platform reaches a predetermined count and deposits the stack on a turntable. A piston assembly rotates the turntable one-half turn after each deposit. Different pressure values are selectively applied to the piston assembly to slow the turntable before it is halted. A rotatable motor coaxial with the turntable axis drives the pushers through drive chains maintained under tension by gas springs which impose opposing forces upon these chains to maintain chain tension regardless of the direction the chains are driven. Jets on the surface of the turntable selectively emit air when a signature is deposited thereon to facilitate removal of a batch. A microprocessor-based controller continuously monitors and periodically adjusts the drop delay and stacking speed of the chains and the stacking platforms to allow the platforms to collect signatures at the lowest speed commensurate with stack size, to form neat stacks, the latter operation being accomplished by either a table look-up or an on-line calculation technique.
摘要:
A stacker having platforms movable along a path by chains. Cam followers on the platforms engage a cam surface which controls the platform path. The chains are driven by a motor in a closed-loop system which monitors the platforms and controls their speed. The closed-loop system first decelerates the platforms and thereafter stops one platform in the intercept-ready position. The platform cam follower enters a claw which moves the end of the platform through the stream to collect signatures when the downstream platform reaches a predetermined count and deposits the stack on a turntable. A piston assembly rotates the turntable one-half turn after each deposit. Different pressure values are selectively applied to the piston assembly to slow the turntable before it is halted. A rotatable motor coaxial with the turntable axis drives the pushers through drive chains maintained under tension by gas springs which impose opposing forces upon these chains to maintain chain tension regardless of the direction the chains are driven. Jets on the surface of the turntable selectively emit air when a signature is deposited thereon to facilitate removal of a batch. A microprocessor-based controller continuously monitors and periodically adjusts the drop delay and stacking speed of the chains and the stacking platforms to allow the platforms to collect signatures at the lowest speed commensurate with stack size, to form neat stacks, the latter operation being accomplished by either a table look-up or an on-line calculation technique.
摘要:
Printed products are accurately detected, counted and tracked as they move from a gripper conveyor to a lay down conveyor. The printed products are further tracked from a position where they reach a sensor upstream of the stacker where the position of selected printed products is provided to the stacker, together with a flag for those selected printed products, to assure that all of the stacker operations, including product stream interception, turntable rotation and bundle ejection, are performed with precision. Counting and tracking are performed by different sensors upstream relative to the stacker and the tracking function is transferred to the stacker when a flagged signature reaches a nip of the stacker infeed. Counting of printed products by the stacker is eliminated.
摘要:
A bundle distribution system is comprised of tilt tray carriers coupled in tandem forming a continuous loop, each carrier being a link in the loop. A top loader which is positioned above the track so as to minimize the space required therefor, is capable of dropping signature bundles onto the desired tray with great accuracy. The top loader also orients bundles delivered thereto at an angle which compensates for tilting of the bundle as it leaves the top loader thereby assuring that bundles are dropped upon each carrier in a predetermined orientation, without tumbling.
摘要:
In an automatic loading system and method wheeled carts receive five or six layers of newspaper bundles of four to six bundles per layer. A waist-high conveyor and an inclined ramp conveyor move bundles to a roller platform of independently operated roller sections selectively halted upon receipt of a bundle. When the desired number of bundles have been delivered to the roller platform, a pusher laterally moves the bundles to a split roller platform. A second group of bundles are delivered to the roller platform and the split roller platform. The sections of the split roller platform are then abruptly pulled apart causing the bundles to drop upon a fork-like platform extending into one side of a cart receiving the bundles. The pusher is retracted to the start position and the fork-like platform is lowered to receive the next layer of bundles in a like manner. Once the cart is filled with the desired number of layers, the fork-like platform is withdrawn from the cart, the cart is advanced to a take-off location and the next cart is indexed to the receiving location, being guided thereto along guide rails. Each cart comprises a platform rolling upon casters and having an open top defined by four sides which form a cage-like structure. One side has lockable double doors to facilitate bundle removal. Cart sizes are designed to make efficient use of the truck cargo space receiving the carts.
摘要:
Method and apparatus for wrapping a signature bundle by moving a wrapping sheet into the path of movement of a bundle, said sheet being maintained in self-supporting fashion by imparting a bend thereto as it is fed to the wrapping station. The bundle "crashes" into the sheet causing it to collapse and wrap itself about the bundle. When the wrapping operation is completed, the wrapping sheet is wrapped around three contiguous surfaces of the bundle. The sheet is automatically cut and a new wrapping operation is initiated. The wrapping sheet may be printed upon by an ink jet printing characters "on the fly". The characters are printed backwards and "bleed through" the wrapping sheet to appear in normal manner.
摘要:
A dual drive signature stacker having side-by-side stacker sections, each of substantially identical design and including a stepper motor for driving a pair of buckets for receiving signatures secured at spaced intervals along a drive chain driven by the stepper motor. The buckets have intercept blades supported by brackets joined to the drive chain to position one of the intercept blades of each drive assembly in front of the adjacent drive assembly so that all of the buckets of the dual drive assembly are in alignment with one another and with the signature stream. The side-by-side arrangement greatly simplifies the design cost and assembly. A microprocessor-based control system permits stacking of stacks having as few as two signatures and is further capable of forming successive signature stacks of differing count in a precision manner and compatible with the speeds of any signature flow rate.
摘要:
Signatures arranged in overlapping fashion are typically delivered from a press at high speeds (at the order of 80,000 per hour) to be stacked in bundles of a predetermined precise quantity, bundled and shipped to desired locations. During the delivery of signatures to the counting and bundling facility, typically referred to as the "mailroom," an extraction capability is provided wherein one or two signatures may be removed from the continuous stream without otherwise affecting the delivery of signatures to the stacking and bundling equipment. Alternatively, a number of copies greater than 2 may be extracted or paster copies inserted within the stream may be removed at high speed without interrupting the normal delivery of signatures to the stacking and bundling equipment. The movable elements performing the extraction operation have extremely low mass and further have a capability of moving a distance of the order of 12 inches within 75 milliseconds in order to rapidly and effectively extract the desired copies without in any way affecting the delivery of the nonextracted signatures to the stacking and bundling equipment.
摘要:
Printed products, such as newspapers are fed past a counting station arranged in imbricated fashion, preferably folded edges passing downstream first. A high intensity light source is arranged so that its light beams are oriented at an angle which, while illuminating upper surfaces of the newspapers, causes the forward folded edges to cast a shadow upon the upper surface of a downstream newspaper that the forward edge of the newspaper creating the shadow rests upon. An image sensing device creates an image of a given region which includes the leading edge of the newspaper creating the shadow. This image is compared with stored criteria to determine if the “shadow” is due to a leading edge of a newspaper and to thereby discriminate a newspaper leading edge from other spurious conditions which, although they may create a “shadow”, fail to meet the criteria of a leading edge of a newspaper.
摘要:
A bundle distribution system comprised of tilt tray carriers coupled in tandem forming a continuous loop, each conveyor being a link in the loop. Vertical and horizontal wheels guide the conveyors along a closed loop path which may include curved and straight sections as well as vertical curves and inclined path sections. Each carrier includs a pivotally mounted tilt tray normally maintained in an upright position. Linear induction motors (LIMs) cooperate with a conductive plate arranged along the underside of each carrier for propulsion. The LIMs are distributed at spaced intervals along the closed loop track, each carrier being a movable element of the motor. The LIMs are operated in parallel and a speed sensor provides feedback for controlling the operating speed to a tolerance of within .+-.5%. The cam follower rollers of a tilting assembly follow a movable tilt cam which initially unlocks the tilting mechanism from the locked position followed by tilting of the carriage about its longitudinal axis. Straightening cams on both sides of the track downstream from the opening cam reset the tilted tray and prevent overshooting. The multi-wheel speed sensor assures rolling engagement of at least two of the sensor wheels with at least one of the carts. A top loader which is positioned above the track so as to minimize the space required therefor, is capable of dropping signature bundles onto the desired tray with great accuracy. The tilting cam likewise assures accurate tilting and release of a bundle upon a branching out feed chute.