SILICON-OXIDE-COATED SOFT MAGNETIC POWDER, AND METHOD FOR MANUFACTURING SAME

    公开(公告)号:US20220392676A1

    公开(公告)日:2022-12-08

    申请号:US17773865

    申请日:2020-11-19

    IPC分类号: H01F1/147 B22F1/16 B22F1/14

    摘要: A silicon oxide-coated soft magnetic powder, in which the ratio of a volume-based cumulative 50% particle diameter D50 (HE) according to a dry laser diffraction particle size distribution analysis to the same particle diameter D50 (MT) according to a wet laser diffraction particle size distribution analysis is 0.7 or more, and a coverage ratio R defined by R=Si×100/(Si+M) (Si and M are molar fractions of Si and elements constituting the soft magnetic powder) is 70% or more is obtained by subjecting a slurry containing a soft magnetic powder containing 20 mass % or more of iron and a hydrolysate of a silicon alkoxide to a dispersion treatment when the surface of the soft magnetic powder is coated with the hydrolysate in a mixed solvent of water and an organic substance. The powder has good insulation/dispersibility properties and a high filling factor during molding.

    SILICON OXIDE-COATED Fe-BASED SOFT MAGNETIC POWDER AND METHOD FOR PRODUCING SAME

    公开(公告)号:US20220262551A1

    公开(公告)日:2022-08-18

    申请号:US17628295

    申请日:2020-08-26

    摘要: Silicon oxide-coated Fe-based soft magnetic powder having a high insulation capability can be obtained in such a manner that Fe-based soft magnetic powder is dispersed in a mixed solvent of water and an alcohol having a Hansen solubility parameter (SP value) of 11.3 or less, containing 5% by mass or more and 50% by mass or less of water, so as to provide a slurry. Then, a silicon alkoxide and a hydrolysis catalyst for the silicon alkoxide are added to the slurry to coat a silicon oxide thereon. The silicon oxide-coated Fe-based soft magnetic powder is capable of providing a powder compact having a high volume resistivity in molding into a powder compact. A method of producing the same is also disclosed.

    SILICON OXIDE-COATED SOFT MAGNETIC POWDER AND METHOD FOR PRODUCING SAME

    公开(公告)号:US20210060642A1

    公开(公告)日:2021-03-04

    申请号:US16963602

    申请日:2019-02-15

    摘要: A silicon oxide-coated soft magnetic powder has excellent insulating property and provides a high powder compact density. In making the powder, silicon alkoxide is added to a slurry containing soft magnetic powder containing iron in an amount of 20% by mass or more dispersed in a mixed solvent of water and an organic solvent containing water in an amount of 1% by mass or more and 40% by mass or less. A hydrolysis catalyst for the silicon alkoxide is then added to perform silicon oxide coating. The coated magnetic powder has a coverage factor R of 70% or more defined by R=Si×100/(Si+M) (wherein Si and M represent molar fractions of Si and elements constituting the soft magnetic powder obtained by an XPS measurement), a powder compact density of 4.0 g/cm3 or more, and high μ′ at high frequency and high insulating property.