公开(公告)号：US20060244443A1

公开(公告)日：2006-11-02

申请号：US11343741

申请日：2006-01-30

申请人： Neil Goldfine ,  Andrew Washabaugh ,  Yanko Sheiretov ,  Darrell Schlicker ,  Robert Lyons ,  Mark Windoloski ,  Christopher Craven ,  Vladimir Tsukernik ,  David Grundy

发明人： Neil Goldfine ,  Andrew Washabaugh ,  Yanko Sheiretov ,  Darrell Schlicker ,  Robert Lyons ,  Mark Windoloski ,  Christopher Craven ,  Vladimir Tsukernik ,  David Grundy

IPC分类号： G01N27/72

CPC分类号： G01N27/9046

摘要： Eddy current sensors and sensor arrays are used for process quality and material condition assessment of conducting materials. In an embodiment, changes in spatially registered high resolution images taken before and after cold work processing reflect the quality of the process, such as intensity and coverage. These images also permit the suppression or removal of local outlier variations. Anisotropy in a material property, such as magnetic permeability or electrical conductivity, can be intentionally introduced and used to assess material condition resulting from an operation, such as a cold work or heat treatment. The anisotropy is determined by sensors that provide directional property measurements. The sensor directionality arises from constructs that use a linear conducting drive segment to impose the magnetic field in a test material. Maintaining the orientation of this drive segment, and associated sense elements, relative to a material edge provides enhanced sensitivity for crack detection at edges.

摘要翻译： 涡流传感器和传感器阵列用于导电材料的工艺质量和材料状况评估。 在一个实施例中，在冷加工处理之前和之后拍摄的空间注册的高分辨率图像的变化反映了过程的质量，例如强度和覆盖。 这些图像还允许抑制或去除局部异常值变化。 可以有意地引入材料性质的各向异性，例如磁导率或电导率，以用于评估由诸如冷加工或热处理的操作引起的材料状况。 各向异性由提供定向性质测量的传感器确定。 传感器方向性来自使用线性传导驱动段将磁场施加在测试材料中的结构。 维持该驱动段和相关感测元件相对于材料边缘的方向为边缘处的裂纹检测提供了增强的灵敏度。

公开(公告)号：US20070069720A1

公开(公告)日：2007-03-29

申请号：US11229844

申请日：2005-09-19

申请人： Neil Goldfine ,  Mark Windoloski ,  David Grundy ,  Yanko Sheiretov ,  Darrell Schlicker ,  Andrew Washabaugh

发明人： Neil Goldfine ,  Mark Windoloski ,  David Grundy ,  Yanko Sheiretov ,  Darrell Schlicker ,  Andrew Washabaugh

IPC分类号： G01N27/82

CPC分类号： G01N27/72

摘要： Nondestructive material condition monitoring and assessment is accomplished by placing, mounting, or scanning magnetic and electric field sensors and sensor arrays over material surfaces. The material condition can be inferred directly from material property estimates, such as the magnetic permeability, dielectric permittivity, electrical property, or thickness, or from a correlation with these properties. Hidden cracks in multiple layer structures in the presence of fasteners are detected by combining multiple frequency magnetic field measurements and comparing the result to characteristic signature responses. The threshold value for indicating a crack is adjusted based on a high frequency measurement that accounts for fastener type. The condition of engine disk slot is determined without removal of the disk from the engine by placing near the disk a fixture that contains a sensor for scanning through the slot and means for recording position within the slot. Inflatable support structures can be placed behind the sensor to improve and a guide can be used to align sensor with the slot and for rotating the disk. The condition of an interface between a conducting substrate and a coating is assessed by placing a magnetic field sensor on the opposite side of the substrate from the coating and monitoring at least one model parameter for the material system, with the model parameter correlated to the interfacial condition. The model parameter is typically a magnetic permeability that reflects the residual stress at the interface. Sensors embedded between material layers are protected from damage by placing shims on the faying surface. After determining the areas to be monitored and the areas likely to cause sensor damage, a shim thickness is determined and is then placed in at least one area not being monitored by a sensor. The condition of a test fluid is assessed through a dielectric sensor containing a contaminant-sensitive material layer. The properties of the layer are monitored with the dielectric sensor and correlated to contaminant level.

公开(公告)号：US20060097718A1

公开(公告)日：2006-05-11

申请号：US11249047

申请日：2005-10-11

申请人： Darrell Schlicker ,  Neil Goldfine ,  Andrew Washabaugh ,  Yanko Sheiretov ,  Mark Windoloski

发明人： Darrell Schlicker ,  Neil Goldfine ,  Andrew Washabaugh ,  Yanko Sheiretov ,  Mark Windoloski

IPC分类号： G01R33/12

CPC分类号： G01N27/023

摘要： Local features such as cracks in materials are nondestructively characterized by measuring a response with an electromagnetic sensor and converting this response into a selected property using a database. The database is generated prior to data acquisition by using a model to generate a baseline response or field distribution for the sensor and combining these results with another model, which may be simpler than the first model or provide a local representation of the field perturbations around a feature, which is evaluated multiple times over a range of values of the selected property. In addition, the presence of a feature may be detected by converting the sensor response into a reference parameter, such as a lift-off factor that reflects the sensor position relative to a material edge, and using this parameter to determine a reference response that can be compared to the measured response.

摘要翻译： 局部特征如材料中的裂纹是非破坏性的，其特征在于通过用电磁传感器测量响应并使用数据库将该响应转换成选定的属性。 在数据采集之前通过使用模型生成数据库以生成传感器的基线响应或场分布，并将这些结果与另一模型相结合，该模型可以比第一模型更简单，或者提供周围的场扰动的局部表示 功能，在所选属性的值范围内多次评估。 此外，可以通过将传感器响应转换为参考参数来检测特征的存在，所述参考参数例如反映相对于材料边缘的传感器位置的剥离因子，并且使用该参数来确定可以 与测量响应进行比较。

公开(公告)号：US20070227255A1

公开(公告)日：2007-10-04

申请号：US11698296

申请日：2007-01-25

申请人： Neil Goldfine ,  Vladimir Zilberstein ,  David Grundy ,  Andrew Washabaugh ,  Darrell Schlicker ,  Ian Shay ,  Robert Lyons ,  Christopher Craven ,  Christopher Root ,  Mark Windoloski ,  Volker Weiss

发明人： Neil Goldfine ,  Vladimir Zilberstein ,  David Grundy ,  Andrew Washabaugh ,  Darrell Schlicker ,  Ian Shay ,  Robert Lyons ,  Christopher Craven ,  Christopher Root ,  Mark Windoloski ,  Volker Weiss

IPC分类号： G01L1/12

CPC分类号： G01N27/902 ,  G01N27/023 ,  G01N27/24 ,  G01N27/904 ,  G01N27/9046 ,  G01N27/9053

摘要： Observability of damage precursor, damage and usage states, or event occurrence may be enhanced by modifying component materials to include self-monitoring materials or by processing test material to alter the surface properties. The properties of the self monitoring materials, such as magnetic permeability or electrical conductivity, are monitored with electromagnetic sensors and provide greater property variations with component condition than the original component material. Processing includes shot peening or laser welding.

公开(公告)号：US20060076952A9

公开(公告)日：2006-04-13

申请号：US11056334

申请日：2005-02-11

申请人： Neil Goldfine ,  Darrell Schlicker ,  David Grundy ,  Mark Windoloski ,  Ian Shay ,  Andrew Washabaugh

发明人： Neil Goldfine ,  Darrell Schlicker ,  David Grundy ,  Mark Windoloski ,  Ian Shay ,  Andrew Washabaugh

IPC分类号： G01N27/82

CPC分类号： G01N27/904

摘要： Apparatus and methods are described for assessing material condition through magnetic field measurements that provide material property information at multiple depths into the material. The measurements are obtained from sense elements located at different distances from an excitation drive winding, with the area of each sense element adjusted so that the flux of magnetic field through each sense element is approximately the same when over a reference material. These sense element responses can be combined, for example by subtraction, to enhance sensitivity to hidden features, such as cracks beneath fastener heads, while reducing the influence from variable effects, such as fastener material type and placement. Measurement responses can also be converted into effective material properties, using a model that accounts for known properties of the sensor and test material, which are then correlated with the size of the surface breaking or hidden features.

摘要翻译： 描述了用于通过磁场测量来评估材料状况的装置和方法，其在材料的多个深度处提供材料属性信息。 测量是从位于与激励驱动绕组不同距离的感测元件获得的，每个感测元件的面积被调节，使得当超过参考材料时，通过每个感测元件的磁场通量大致相同。 这些感应元件响应可以例如通过减法来组合，以增强对诸如紧固件头部下方的裂纹的隐藏特征的敏感性，同时减少诸如紧固件材料类型和放置的可变效应的影响。 也可以使用考虑传感器和测试材料的已知特性的模型将测量响应转换为有效的材料性质，然后将其与表面破裂或隐藏特征的大小相关联。

公开(公告)号：US20050127908A1

公开(公告)日：2005-06-16

申请号：US10963482

申请日：2004-10-12

申请人： Darrell Schlicker ,  Neil Goldfine ,  David Grundy ,  Robert Lyons ,  Vladimir Zilberstein ,  Andrew Washabaugh ,  Vladimir Tsukernik ,  Mark Windoloski ,  Ian Shay

发明人： Darrell Schlicker ,  Neil Goldfine ,  David Grundy ,  Robert Lyons ,  Vladimir Zilberstein ,  Andrew Washabaugh ,  Vladimir Tsukernik ,  Mark Windoloski ,  Ian Shay

IPC分类号： G01N27/02 ,  G01N27/82

CPC分类号： G01N27/023 ,  G01N27/9046

摘要： Methods and apparatus are described for absolute electrical property measurement of materials. This is accomplished with magnetic and electric field based sensors and sensor array geometries that can be modeled accurately and with impedance instrumentation that permits accurate measurements of the in-phase and quadrature phase signal components. A dithering calibration method is also described which allows the measurement to account for background material noise variations. Methods are also described for accounting for noise factors in sensor design and selection of the optimal operating conditions which can minimize the error bounds for material property estimates. Example application of these methods to automated engine disk slot inspection and assessment of the mechanical condition of dielectric materials are presented.

摘要翻译： 对材料的绝对电气性能测量方法和设备进行了描述。 这是通过基于磁场和电场的传感器和传感器阵列几何形状来实现的，其可以被精确地建模并且具有允许精确测量同相和正交相位信号分量的阻抗测量。 还描述了抖动校准方法，其允许测量考虑背景材料噪声变化。 还描述了用于考虑传感器设计中的噪声因子和选择可以最小化材料性能估计的误差界限的最佳操作条件的方法。 介绍了将这些方法应用于自动化引擎盘槽检查和评估介电材料的机械状态。

公开(公告)号：US20060186880A1

公开(公告)日：2006-08-24

申请号：US11408290

申请日：2006-04-20

申请人： Darrell Schlicker ,  Neil Goldfine ,  Andrew Washabaugh ,  Karen Walrath ,  Ian Shay ,  David Grundy ,  Mark Windoloski

发明人： Darrell Schlicker ,  Neil Goldfine ,  Andrew Washabaugh ,  Karen Walrath ,  Ian Shay ,  David Grundy ,  Mark Windoloski

IPC分类号： G01N27/82

CPC分类号： G01N27/9033 ,  G01N27/82 ,  G01N27/902 ,  G01N27/904

摘要： An automated drawing tool and a method for drawing a sensor layout. A sensor is drawn by selecting a sensor family, each sensor of the sensor family having at least one drive element to impose a magnetic field in a test material when driven by an electric signal, and at least one sense element for sensing a response of the test material. A set of layout rules are associated with the sensor family and are used in determining a sensor-layout. The automated drawing tool processes input information and the layout rules, for the sensor family, to automatically draw the sensor.

摘要翻译： 自动绘图工具和绘制传感器布局的方法。 通过选择传感器系列来绘制传感器，传感器系列的每个传感器具有至少一个驱动元件，以在由电信号驱动时在测试材料中施加磁场，以及至少一个感测元件，用于感测 测试材料。 一组布局规则与传感器系列相关联，并用于确定传感器布局。 自动绘图工具处理输入信息和传感器系列的布局规则，自动绘制传感器。

公开(公告)号：US20050007106A1

公开(公告)日：2005-01-13

申请号：US10853009

申请日：2004-05-24

申请人： Neil Goldfine ,  Darrell Schlicker ,  Andrew Washabaugh ,  Ian Shay ,  Mark Windoloski ,  Christopher Root ,  Vladimir Zilberstein ,  David Grundy ,  Vladimir Tsukernik

发明人： Neil Goldfine ,  Darrell Schlicker ,  Andrew Washabaugh ,  Ian Shay ,  Mark Windoloski ,  Christopher Root ,  Vladimir Zilberstein ,  David Grundy ,  Vladimir Tsukernik

IPC分类号： G01N27/82 ,  G01N27/90 ,  G01N27/72

CPC分类号： G01N27/9046 ,  G01N27/82

摘要： Combined wound and micro-fabricated winding constructs are described for the inspection of materials and the detection and characterization of hidden features or flaws. These constructs can be configured as sensors or sensor arrays that are surface mounted or scanned over conducting and/or magnetizable test materials. The well-defined geometry obtained micro-fabricated windings and from carefully wound coils with known winding positions permits the use of model based inversions of sensed responses into material properties. In a preferred embodiment, the primary winding is a wound coil and the sense elements are etched or printed. The drive or sense windings can also be mounted under fasteners to improve sensitivity to hidden flaws. Ferrites and other means may be used to guide the magnetic flux and enhance the magnetic field in the test material.

摘要翻译： 描述了组合伤口和微制造的缠绕结构，用于材料的检查和隐藏特征或缺陷的检测和表征。 这些结构可以配置为在导电和/或可磁化测试材料上进行表面安装或扫描的传感器或传感器阵列。 精确定义的几何形状获得微制造的绕组和从已知缠绕位置的小心缠绕的线圈允许使用基于模型的感测响应的反演到材料特性中。 在优选实施例中，初级绕组是缠绕线圈，并且感测元件被蚀刻或印刷。 驱动或感测绕组也可以安装在紧固件下，以提高对隐藏缺陷的敏感性。 可以使用铁氧体等手段来引导磁通量并增强测试材料中的磁场。

公开(公告)号：US20070272042A1

公开(公告)日：2007-11-29

申请号：US11715288

申请日：2007-03-07

申请人： Neil Goldfine ,  Mark Windoloski ,  Vladimir Tsukernik ,  Darrell Schlicker ,  Todd Dunford ,  Andrew Washabaugh

发明人： Neil Goldfine ,  Mark Windoloski ,  Vladimir Tsukernik ,  Darrell Schlicker ,  Todd Dunford ,  Andrew Washabaugh

IPC分类号： G01M19/00

CPC分类号： G01B7/285

摘要： A set of curved components, such as the dovetail region of engine blades, are inspected by mounting each component into a circular carousel in a vertical orientation and rotating the carousel to move each component toward and away from an inspection site. The inspection site clamps a flexible eddy current sensor array to the curved material surface, scans the array over the surface, records the sensor position. A rigid element having a surface geometry similar to the surface shape of the component can be attached to the component to facilitate scanning of the sensor array over a component edge. The response of each sense element in the array may be converted into an effective material property and sense element proximity to the component material surface to verify the quality of the inspection scan and the presence of a defect such as a crack.

摘要翻译： 通过将垂直方向上的每个部件安装到圆形转盘中并旋转圆盘传送带以使每个部件朝向和离开检查部位移动，来检查一组弯曲部件，例如发动机叶片的燕尾形区域。 检查部位将柔性涡流传感器阵列夹在弯曲的材料表面，扫描阵列在表面上，记录传感器的位置。 具有类似于部件的表面形状的表面几何形状的刚性元件可以附接到部件上以便于在部件边缘上扫描传感器阵列。 阵列中的每个感测元件的响应可以被转换成有效的材料性质和感测元件接近组件材料表面以验证检查扫描的质量和存在诸如裂纹的缺陷。

公开(公告)号：US20050248339A1

公开(公告)日：2005-11-10

申请号：US11056334

申请日：2005-02-11

申请人： Neil Goldfine ,  Darrell Schlicker ,  David Grundy ,  Mark Windoloski ,  Ian Shay ,  Andrew Washabaugh

发明人： Neil Goldfine ,  Darrell Schlicker ,  David Grundy ,  Mark Windoloski ,  Ian Shay ,  Andrew Washabaugh

IPC分类号： G01N27/82 ,  G01N27/90

CPC分类号： G01N27/904

摘要： Inductive sensors measure the near surface properties of conducting and magnetic material. A sensor may have primary windings with parallel extended winding segments to impose a spatially periodic magnetic field in a test material. Those extended portions may be formed by adjacent portions of individual drive coils. Sensing elements provided every other half wavelength may be connected together in series while the sensing elements in adjacent half wavelengths are spatially offset. Certain sensors include circular segments which create a circularly symmetric magnetic field that is periodic in the radial direction. Such sensors are particularly adapted to surround fasteners to detect cracks and can be mounted beneath a fastener head. In another sensor, sensing windings are offset along the length of parallel winding segments to provide material measurements over different locations when the circuit is scanned over the test material. The distance from the sensing elements to the ends of the primary winding may be kept constant as the offset space in between sensing elements is varied. An image of the material properties can be provided as the sensor is scanned across the material.

摘要翻译： 感应传感器测量导电和磁性材料的近表面性质。 传感器可以具有平行延伸的绕组段的初级绕组，以在测试材料中施加空间周期的磁场。 这些延伸部分可以由各个驱动线圈的相邻部分形成。 每隔一半波长提供的感测元件可以串联连接在一起，而相邻半波长中的感测元件在空间上偏移。 某些传感器包括产生在径向周期性的圆形对称磁场的圆形段。 这种传感器特别适于围绕紧固件以检测裂缝并且可以安装在紧固件头部下方。 在另一个传感器中，感测绕组沿着平行绕组段的长度偏移，以便在电路扫描测试材料时，通过不同位置提供材料测量。 当感测元件之间的偏移空间变化时，从感测元件到初级绕组的端部的距离可以保持恒定。 当传感器跨越材料扫描时，可以提供材料特性的图像。